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Aquamatic HYDRAMATIC - User Manual

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OPERATIONAL MANUAL
for the
HYDRAMATIC
AUTOMATIC POOL COVER SYSTEM
Exclusive Manufacturer of the Hydramatic
Hydraulic Swimming Pool Covers
2007 Revision
AQUAMATIC COVER SYSTEMS
200 Mayock Rd, Gilroy CA 95020 Ph. 800.262.4044
www.aquamatic.com
Be sure to read this manual for your safety, and care of your
cover system. Your cover is one of the most advance designs in
automatic covers and has one of the best warranties in the industry.
However, improper care and operation may severely limit your
warranty and life of the system.
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Do you have a question about the Aquamatic HYDRAMATIC and is the answer not in the manual?

Summary

IMPORTANT SAFETY NOTICE

READ AND FOLLOW ALL INSTRUCTIONS

Emphasizes reading and following all instructions for safe operation.

WARNING - TO REDUCE THE RISK OF INJURY

Warns about child supervision, standing water, and operating the cover.

SAVE THESE INSTRUCTIONS

Instructs users to retain the safety instructions for future reference.

COVER SAFETY

Multiple Safety Precautions

Stresses multiple safety precautions and constant supervision.

Child Safety Rules

Lists specific safety rules for children around the pool.

Pool Barrier Recommendations

Recommends pool fencing and secure gates for child safety.

Compliance with Safety Standards

Advises checking cover compliance with ASTM F1346-91 standards.

Standing Water Hazard

Highlights the drowning risk from standing water on covers.

Recommended Maintenance

Monthly Maintenance Tasks

Outlines regular monthly tasks for system upkeep.

Bi-Annually Maintenance Tasks

Details maintenance tasks to be performed twice a year.

Annual Maintenance Tasks

Lists maintenance actions required on a yearly basis.

2-3 Year Maintenance Tasks

Specifies replacement tasks for pulleys every 2-3 years.

Salt Water System Maintenance

Provides specific monthly maintenance for salt water systems.

OPERATING INSTRUCTIONS

Emergency Cover Walking

Instructs to only walk on the cover in emergencies due to puncture risk.

Opening and Closing Procedure

Explains the process for opening and closing the pool cover.

Safety Rules for Operation

Highlights critical safety rules for cover operation, like not operating with swimmers present.

Avoiding Cover Force

Advises against forcing the cover if it hesitates, suggesting backing up.

Removing Rainwater from the Cover

Water Accumulation Hazard

Emphasizes the safety hazard of water accumulation on the cover.

Zipper-enclosed Screen System

Details how to remove water using a zipper-enclosed screen system.

Open Mesh System

Explains water removal for top track units using an open mesh system.

Removing Rainwater from the Cover - continued

Automatic Cover Pump Operation

Describes the automatic cover pump system for water removal.

Water Removal for Non-Rectangular Pools

Advises sweeping water off fabric on non-rectangular or top track systems.

Cover Operation During Severe Storms

Suggests leaving the cover open during severe storms.

Cover Retraction After Pool Draining

Instructs to retract the cover completely if the pool is drained.

Rope Alignment and String-Up

Left Hand Motor Unit Rope String-Up

Illustrates the rope string-up procedure for the left-hand motor unit.

Motor Side Rope Routing

Shows the correct routing of ropes on the motor side of the system.

Non-Motor Side Rope Routing

Depicts the proper routing of ropes on the non-motor side.

Top Mount Rope Alignment

Details how to align ropes on top-mounted systems.

Hydraulic Pressure Adjustment

Adjustable Pressure Relief Valve

Explains the function and adjustment of the pressure relief valve.

Hydraulic Pressure Adjustment Steps

Provides step-by-step instructions for adjusting hydraulic pressure.

Importance of Clean Hydraulic Fluid

Stresses keeping hydraulic fluid clean to protect pump and motors.

Hydraulic Fluid Change Recommendation

Advises on changing hydraulic fluid every ten years.

Track Components and Maintenance

Track Extrusions Cleaning

Discusses cleaning and maintaining track extrusions.

Track Lubrication

Details how to properly lubricate the aluminum tracks.

Pulley Cap Cleaning and Replacement

Explains the process of cleaning and replacing pulley end caps.

Sliders and Guides Wear and Maintenance

Describes wear surfaces and maintenance for sliders and guides.

Replacing a Guide

Top Track Guide Replacement Procedure

Provides steps for replacing guides on top track systems.

Under Track Guide Replacement Procedure

Details the procedure for replacing guides on under track systems.

Replacing a Slider

Slider Function and Wear Indicators

Explains how sliders work, why they wear, and signs of wear.

Slider Replacement as Consumable Part

Notes that sliders are consumables and may need replacement before fabric.

Key Slider Assembly Components

Identifies key parts like leading edge bar, slider, stop bracket, and guide.

HOW TO CHANGE A SLIDER

Slider Removal Steps

Outlines the steps for removing an old slider from the track.

End Stop and Guide Removal

Details removing end stops and guides to access sliders.

Detaching Slider Plate and Rope

Explains how to detach the slider plate and disconnect the rope.

Slider Replacement Size Adjustment

Mentions that replacement sliders may need cutting to size.

HOW TO REPLACE A SLIDER continued

Attaching New Slider Correctly

Guides on correctly attaching the new slider with careful screw placement.

Correcting Slider Screw Bulges

Advises filing down any bulges after attaching slider screws.

Reassembly and Lubrication Steps

Covers reassembling components and lubricating tracks.

Ensuring Free Moving Joints

Explains the importance of 'free moving joints' for proper operation.

Winterizing Your Cover

Maintaining Water Level for Support

Stresses maintaining water level to support the cover and prevent damage.

Fall Maintenance Preparations

Advises on preparing the cover for freezing or rainy weather.

Recess and Vault Drainage Maintenance

Details cleaning the cover recess to ensure proper drainage.

Optimal Pool Water Level Range

States the cover functions properly with water 1-2 inches from normal level.

FABRIC FACTS

Reasons for Cover Slack and Wrinkles

Explains why covers are manufactured with extra slack.

Cover Maintenance for Longevity

Lists essential maintenance tasks to prolong cover life.

Pool Chemical Impact on Cover

Discusses how pool chemicals affect the cover and best practices.

Cover Care and Repair

Chemicals Impact on Cover

Discusses chemical effects, post-treatment, and high pH/chlorine impact.

Fabric Inspection and Leak Detection

Recommends regular inspection, leak signs, and large rip repair advice.

Hole Patching Procedure

Details using the patch kit for small holes and repair steps.

SALT IN POOL WATER AND GALVANIC CORROSION

Understanding Galvanic Corrosion Mechanism

Explains how dissimilar metals and electrolytes cause corrosion.

Factors Increasing Corrosion Risk

Links corrosion increase to bonded systems and salt water popularity.

Identifying Corrosion Signs

Describes corrosion as black pitting or powdery white dust.

Maintenance to Mitigate Corrosion

Outlines maintenance steps to mitigate galvanic corrosion.

Recommended Pool Water Chemistry

Lists ideal levels for chlorine, salt, pH, and alkalinity.

Reference Guide

Cover Component Identification

Identifies key parts like guides, leading edge, tape, and sliders.

Cover Pump Image

Shows an image of the cover pump unit.

Slider Top and Underside Views

Displays images of the top and underside of sliders.

Hydraulic Power Pack Components

Solenoid Valve and Reservoir Tank

Identifies the solenoid valve and reservoir filler cap.

Powerpack Relay Location

Shows the location of the powerpack relay inside its box.

3;4 HP Hydraulic Power Pack Unit

Displays the main hydraulic power pack unit.

Pressure Relief Valve Identification

Identifies the pressure relief valve on the power pack.

Track System Components

Top Track Assembly Details

Shows components of the top track system, including guides and pulleys.

Flush Track Assembly Details

Illustrates components for flush track installations.

Under Track Assembly Details

Depicts components used in under track systems.

Under Track Inwall Extrusion Components

Details components of the inwall extrusion for under track systems.

Quick Guide to Cover Maintenance

Operation and Basic Maintenance

Summarizes cover operation, track maintenance, lubrication, and water removal.

Chemical Impact and Skew Adjustment

Covers chemical effects on the cover and refers to skew adjustment.

DOS AND DONTS

Lists recommended actions and actions to avoid for cover care.

Skew Adjustment Procedure

Understanding Skew Alignment

Defines acceptable tolerance and covers surface mounted system adjustment.

Step-by-Step Skew Adjustment

Details preparation, loosening nuts, adjusting roller tube, and verification.

Aquamatic HYDRAMATIC Specifications

General IconGeneral
BrandAquamatic
ModelHYDRAMATIC
CategoryLighting Equipment
LanguageEnglish