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AQUARIUS 70 - User Manual

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AQUARIUS
Operating Instructions
for the
Type 70 Electrolytic Gas
Soldering / Welding Unit
Table of Contents
1. Important General Remarks 2
2. Safety Instructions 2
3. Description of the Soldering Unit and Accessories 2
4. Operating for the First Time 5
5. Daily Operation 6
6. Maintenance 7
7. Troubleshooting Guide 8
8. Technical Data 9
9. Schematic Diagram 9

Questions and Answers

Summary

Important General Remarks

Safety Instructions

General Safety Precautions

Hazards of electrolyte/flux, protective gear, flame avoidance, and safe disposal.

Description of the Soldering Unit and Accessories

Unit Functionality and Safety

Produces oxyhydrogen gas, features flashback arresters, pressure limiters, thermostat.

Energy Efficiency

Unit uses half the power of similar units, saving energy.

Operating for the First Time

Filling Tanks and Connecting Torch

Filling electrolyte/flux tanks and connecting the hand-held torch.

Initial Testing and Operation

Testing for leaks, lighting the torch, and safe extinguishing procedures.

Daily Operation

Generator Tank Fluid Level Check

How to check and refill the generator tank with distilled water.

Booster Tank Fluid Level Check

How to check and refill the booster tank with flux fluid.

Maintenance

Renewing the Electrolyte

Procedure for replacing old electrolyte with new, typically every 8-12 months.

Replacing Flux Fluid

How to drain, clean, and refill the booster tank with new flux fluid.

Troubleshooting Guide

No Gas Pressure Buildup

Diagnosing and resolving issues with gas pressure generation.

Insufficient Flame Temperature

Addressing problems with pale flames or low heat output.

Incorrect Flame Color

Solutions for flames that are red or pale, often related to flux fluid.

Technical Data

Key Performance and Consumption Data

Gas yield, water/flux consumption, operating pressure, voltage, current.

Physical and Component Data

Dimensions, weight, tank capacities, nozzle dimensions.

Schematic Diagram

Circuit Diagram Overview

A schematic diagram illustrating the unit's electrical circuitry.

AQUARIUS 70 Specifications

General IconGeneral
BrandAQUARIUS
Model70
CategoryWelding System
LanguageEnglish