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1987 AFS El Tigre
Arctic Cat 1987 AFS El Tigre User Manual
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1987
Arctic
Cat
'
AFS
Models
EI
Tigre
T
"-
Pantera
'
-
Cougar
T
::'
Cheetah
"'
Service
Manual
ARCTIC
CAT
' .
~~
/FriC
@
~/?
4et"-.,4t
Certified
Pa
rts
Corporation
2
Table of Contents
Section 2 - Engine
10
Break in Procedure
7
Recommended Gasoline/Oil
7
Table of Contents
10
Engine Specifications
11
Removing Engine
12
Disassembling Engine (Cougar & Cheetah FIC)
14
Disassembling Engine (EI Tigre, Cheetah UC, & Pantera)
18
Cleaning and Inspecting Engine
23
Cylinder Head(S)
23
Cylinders
24
Piston Assembly
24
Crankcase
25
Crankshaft
25
Reed Valves
26
Measuring Critical Components
27
Cylinder Trueness
27
Piston Skirtlcylinder Clearance
27
Piston-Ring End Gap
27
Piston Pin and Piston-Pin Bore
28
Connecting·rod Small End
28
Crankshaft Runout
28
Assembling Engine (Cougar & Cheetah FIC)
29
Assembling Engine (EI Tigre, Pantera, & Cheetah UC)
34
Disassembling Axial Fan
41
Inspecting Axial Fan
41
Assembl Ing Axial Fan
42
Checking Axial Fan-Belt Tension
42
Adjusting Axial Fan-Belt Tension
43
Pressure Testing Engine
43
Installing Engine
44
Liquid Cooling System
46
Inspecting Thermostat
46
Section 3 - Fuel System
48
Carburetor Specifications
49
Pre-Maintenance Checks
49
Removing Carburetor
49
Disassembling Carburetor
50
Cleaning Carburetor
52
Inspecting Carburetor
52
Assembling Carburetor
53
Adjusting Carburetors
56
Installing Carburetor
56
Installing Oil-Injection Pump
58
Removing Oi L-Injection Pump
58
Bleeding Oil-Injection System
59
Synchronizing Oil-Injection Pump
59
Checking
59
Adjusting
59
Air-Intake Silencer
60
In Specting and Cleaning
60
Fuel Pump
60
Removing Fuel Tank
60
Installing Fuel Tank
61
Main Jet Chart
61
Section 4 - Drive System
62
Drive Belt
63
Drive Clutch (Cougar, Pantera, & Cheetah F/C)
63
Removing
64
Checking Bearing Wear
64
Visual Inspection Procedure
64
Measurement Method Procedure
64
Disassembling
65
Cleaning
68
Inspecting
68
Replacing Bushings
68
Removing Outer Cover Bushing
68
Installing Outer Cover Bushing
69
Removing Movable Sheave Bushing
70
Installing Movable Sheave Bushing
71
Assembling
73
Installing
76
Drive Clutch Specifications
63
Drive Clutch (EI Tigre & Cheetah UC)
76
Removing
76
Disassembling
76
Cleaning
78
Inspecting
78
Assembling
79
Changing Cam Arms
80
Installing
81
Driven Pu Ll Ey
81
Removing
81
Disassembling
82
Clean Ing
83
In Specting
83
Bearings
84
Removing
84
Installing
84
Assembling
85
Installing
87
Drive Clutch/Driven Pulley
87
Checking para Ll Elism/Offset
87
Correcting Parallel Ism/Offset
88
Drive Train
89
Disassembling
89
Cleaning and Inspecting
91
Assembling
91
Brake System
93
Removing
93
Disassembling
93
Cleaning and Inspecting
96
Assembling
97
Installing
98
Adjusting Brake Lever Travel
99
Section 5 - Electrical System
100
Specifications (Cougar, Pantera, EI Tigre 5000, & Cheetah FIC)
101
Specifications (E I Tigre 6000 & Cheetah UC)
102
Test Ing Main Wiring and Safety Switches
103
Testing Ignition System
103
Testing Brakelight and Headlight Dimmer Switches
104
(Cougar, Pantera, EI Tigre 5000, & Cheetah FIC)
105
Testing Charge Coil Output
105
Testing Col Unit Output
105
Testing Ignition Coil Output
105
Testing Charge Coil Output
106
(EI Tigre 6000 & Cheetah UC)
106
Testing Lighting Coil Output
106
Testing Trigger Coil Output
106
EI Tigre 5000, & Cheetah FIC)
106
Testing Trigger Coil Output (EI Tigre 6000 Cheetah UC)
106
Testing Electrical Resistances
107
Ignition Coil (Primary)
107
IGNITION COIL (Secondary)
107
Charge Coil
108
Trigger Coil
108
A. Light Ing Coil
108
Spark-Plug Cap
109
Checking Ignition Timing
109
Testing Low Oil Light Sending Unit
109
Adjusting Ignition Timing
110
Testing Voltage Regulator
111
Electricstartkit)
111
Removing
111
Disassembling
111
Cleaning and Inspecting
112
Assembling
114
Installing
115
Wiring Diagram (Manual Start)
117
Wiring Diawam (Electric Start)
117
- Section 6Steering and Body
118
Assembling and Installing Throttle Switch
119
Removing and Disassembling Throttle Switch
119
Assembling and Installing Brake Control
120
Removing and Disassembling Brake Control
120
Removing Steering Post
121
Inspecting Steering Post
122
Installing Steering Post
122
Inspecting Ski
123
Installing Ski
123
Removing Ski
123
Assembling and Installing Tie Rods
124
Inspecting Tie Rods
124
Removing and Disassembling Tie Rods
124
Installing Spindle
125
Removin G and Inspecting Spindle
125
Checking and Adjusting Ski a Lignment
126
Upper A-Frame Arm
127
Rep Lac Ing Bush Ings
128
Removing and Inspecting
129
Lower A-Frame Arm
129
Installing Lower Arm
130
Installing Upper Arm
131
Rep Lac Ing Front Suspension
131
Inspecting Sway Bar and Sway Bar Arm
132
Removing Sway Bar
132
Assemb Li Ng Sway Bar
133
Removing Console
134
Installing Console
135
Removing and Installing
135
Tunnel Components
135
Removing Toolbox and Taillight
135
Installing Toolbox and Taillight
136
Removing Rear Bumper, End Plate
136
Cap, and Snowflap
136
Installing Rear Bumper, End Plate, Cap, and Snowflap
136
Removing Belly Pan, Hood, and Front Bumper
136
Installing be Lly Pan, Hood, and Front Bumper
137
Installing Windshield and Headlight
139
Removing Windshield and Headlight
139
Adjusting Headlight Aim
140
Track/Suspension Section 7
142
Disassembling Skid Frame
143
Removing Skid Frame
143
(EI Tigre- Pantera-Cougar)
143
Assembling Skid Frame
147
Cleaning Skid Frame
147
Inspecting Skid Frame
147
Installing Skid Frame
152
Track Alignment
154
Track Tens Ion
154
Adjusting Suspension
155
Adjusting Skid Frame Pre·load
155
Ad J Usting Rear Shocks (EI Tigre)
156
Removing Skid Frame (Cheetah)
156
Disassemb Lin G Skid Frame (Cheetah)
160
Inspecting Skid Frame (Cheetah)
160
Assembl Ing Skid Frame (Cheetah)
163
Front Spring
163
Rear Spring
164
Section 8 _ . Recoil Starter
166
Disassembling
167
Removing
167
Assembling
168
Inspecting
168
Installing
169
Engine
177
Fuel System
181
Drive Clutchidriven Pulley (Pantera, Cougar, & Cheetah FIC)
182
Drive Clutch (EI Tigre & Cheetah UC)
182
Drive Belt
185
Track
186
Light System
187
4
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Arctic Cat 1987 AFS El Tigre Specifications
General
Brand
Arctic Cat
Model
1987 AFS El Tigre
Category
Offroad Vehicle
Language
English
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