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2013 Prowler XT
Arctic Cat 2013 Prowler XT User Manual
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®™
Printed in U
.
S
.A. Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 p/n 2259-530
P
rowler XT/XTX/XTZ
2
Table of Contents
Section 1 - General Information
6
Table of Contents
6
General Specifications
7
Torque Specifications
8
Torque Conversions (Ft-Lb/N-M)
9
Break-In Procedure
9
Gasoline - Oil - Lubricant
10
Genuine Parts
10
Preparation for Storage
11
Preparation after Storage
11
Section 2 - Periodic Maintenance/Tune-Up
12
Periodic Maintenance Chart
13
Air Filter
14
Lubrication Points
14
Periodic Maintenance
14
Valve/Tappet Clearance
15
Spark Plug(S)
16
Testing Engine Compression
16
Engine/Transmission Oil - Filter
17
Muffler/Spark Arrester
17
Front Differential - Rear Drive Lubricant
18
Driveshaft/Coupling
19
Headlight/Taillight-Brakelight
19
Nuts/Bolts/Cap Screws
19
Shift Lever (XT/XTZ)
20
Shift Lever/Shift Cable (XTX)
20
Hydraulic Brake System
21
Parking Brake (XT/XTZ)
22
Burnishing Brake Pads
25
Checking/Replacing V-Belt
25
Troubleshooting Brake System
27
Prowler Xt/Xtx
32
Removing Top-Side Components
35
Top-Side Components
35
Servicing Top-Side Components
39
Installing Top-Side Components
46
Removing Right-Side Components
51
Right-Side Components
51
Servicing Right-Side Components
53
Installing Right-Side Components
55
Left-Side Components
58
Removing Left-Side Components
58
Servicing Left-Side Components
61
Installing Left-Side Components
62
Center Crankcase Components
65
Disassembling Crankcase Half
65
Separating Crankcase Halves
65
Servicing Center Crankcase Components
67
Assembling Crankcase Half
72
Joining Crankcase Halves
74
Installing Engine/Transmission
75
Prowler Xtz ()
78
Removing Top-Side Components
84
Top-Side Components
84
Servicing Top-Side Components
88
Installing Top-Side Components
95
Left-Side Components
101
Removing Left-Side Components
101
Servicing Left-Side Components
104
Installing Left-Side Components
106
Right-Side Components
108
Removing Right-Side Components
109
Servicing Right-Side Components
110
Installing Right-Side Components
112
Center Crankcase Components
114
Separating Crankcase Halves
114
Disassembling Crankcase Half
115
Servicing Center Crankcase Components
117
Assembling Crankcase Half
124
Joining Crankcase Halves
126
Installing Engine/Transmission
128
Section 4 - Fuel/Lubrication/Cooling
134
Fuel/Lubrication/Cooling
134
Electronic Fuel Injection (XT/XTX)
135
Electronic Fuel Injection (XTZ)
136
Gas Tank
137
Gas/Vent Hoses
140
Oil Filter/Oil Pump
140
Oil Cooler (XTZ)
141
Liquid Cooling System
142
Radiator
142
Thermostat (XT/XTX)
144
Thermostat (XTZ)
144
Fan
145
Water Pump (XT/XTX)
145
Water Pump (XTZ)
146
Electric Fuel Pump/Fuel Level Sensor
147
Troubleshooting
148
Section 5 - Electrical System
150
Electrical System
150
Battery
151
Electrical Connections
152
RPM Limiter
152
Switches
152
Testing Electrical Components
152
Accessory Receptacle/Connector
153
Brakelight Switch
153
Engine Coolant Temperature (ECT) Sensor
153
Fan Motor
154
Power Distribution Module (PDM)
154
EFI Sensors/Components
155
Ignition Coil
155
Electronic Power Steering (EPS) (XTZ)
156
Speed Sensor
156
Electronic Power Steering (EPS) (XTX)
158
Ignition Switch
158
Drive Select Switch
159
Headlight Switch
159
Reverse Override Switch
159
Front Drive Actuator
160
Stator Coil/Crankshaft Position (CKP) Sensor
160
Starter Motor
161
Electronic Control Unit (ECM)
162
Regulator/Rectifier
162
Starter Relay
162
ECM Error Codes (XT/XTZ)
163
Headlights
163
Ignition Timing
163
Taillight-Brakelight
163
EFI Diagnostic System (XTX)
164
Tilt Sensor
168
Throttle Position Sensor (TPS)
169
Troubleshooting
172
Section 6 - Drive System
174
Drive System
175
Front Drive Actuator
175
Suspension
175
Front Differential
176
Drive Axles
188
Rear Gear Case
193
Hub
196
Hydraulic Brake Caliper
198
Universal Joints (XTZ)
201
Troubleshooting
203
Section 7 - Suspension
204
Shock Absorbers
205
Suspension
205
Front A-Arms
206
Rear A-Arms
208
Wheels and Tires
209
Tire Size
209
Troubleshooting
210
Section 8 - Steering/Frame/Controls
212
Steering/Frame/Controls
212
Steering Assembly (XT)
213
Electronic Power Steering (EPS) (XTX/XTZ)
215
Steering Assembly (XTX/XTZ)
218
Steering Wheel
219
Upper Steering Shaft
220
Lower Steering Shaft Assembly
221
Steering Knuckles
222
Checking/Adjusting Front Wheel Alignment
224
Front Bumper Assembly
225
Hood
225
Fenders
226
Floor
226
Accelerator Pedal
227
Belly Panel
227
LCD Gauge/Indicator Lights
228
Shift Lever (XT/XTZ)
228
Shift Lever (XTX)
228
Cargo Box
229
Exhaust System
229
Seats
230
Taillight Assembly
230
Troubleshooting
231
4
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Arctic Cat 2013 Prowler XT Specifications
General
Brand
Arctic Cat
Model
2013 Prowler XT
Category
Utility Vehicle
Language
English
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