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Arctic Cat HDX CREW 2017 User Manual

Arctic Cat HDX CREW 2017
152 pages
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2017
S
S
ERVICE
ERVICE M
ANUAL
ANUAL
www.arcticcat.com

Table of Contents

Questions and Answers:

Arctic Cat HDX CREW 2017 Specifications

General IconGeneral
BrandArctic Cat
ModelHDX CREW 2017
CategoryUtility Vehicle
LanguageEnglish

Summary

General Information and Specifications

Specifications

Provides technical data and specifications for the vehicle, including tire size, inflation, and fluid capacities.

Torque Specifications

Torque Specifications - Exhaust Components

Lists torque values for exhaust system fasteners and components.

Torque Specifications - Brake Components

Details torque specifications for brake system fasteners and caliper mounting.

Torque Specifications - Electrical Components

Specifies torque values for electrical system mounting hardware like sensors and regulators.

Torque Specifications - Steering Components

Lists torque specifications for steering system parts, including wheel, rack, and tie rods.

Torque Specifications - Suspension Components

Provides torque values for front and rear suspension parts like A-arms, shocks, and sway bars.

Torque Specifications - Drive Train Components

Lists torque specifications for drive train components such as gear cases and hubs.

Vehicle Fluids and Storage Preparation

Gasoline, Oil, and Lubricant Recommendations

Details recommended fuel octane, engine oil type, and differential/drive lubricants.

Vehicle Storage Preparation and After-Storage Steps

Outlines steps for preparing the vehicle for storage and post-storage procedures.

Periodic Maintenance and Tune-Up

Air Inlet Pre-Filter and Air Filter Maintenance

Details cleaning and inspecting air inlet pre-filter and main air filter elements.

Valve and Tappet Clearance Adjustment

Provides steps for checking and adjusting valve clearance using specific tools and procedures.

Engine Compression Testing and Spark Plug Service

Covers engine compression testing, spark plug inspection, and muffler/spark arrester cleaning.

Engine Oil, Drivetrain, and Lighting Service

Engine Oil and Filter Change Procedure

Provides a step-by-step guide for changing the engine oil and oil filter, including draining and refilling.

Front Differential and Rear Drive Lubricant Check

Details how to check and change the lubricant in the front differential and rear drive.

Headlight and Taillight Bulb Replacement

Instructions for replacing headlight and taillight bulbs, including aim adjustment.

Control Systems Service

Shift Cable Check and Adjustment

Explains how to check and adjust the shift cable for proper gear selection and indication.

Hydraulic Brake System Service Procedures

Details checking brake fluid, bleeding system, inspecting hoses, and replacing pads.

Brake Pad Burnishing and V-Belt Service

Covers burnishing brake pads and checking/replacing the V-belt for the CVT system.

Steering System Service

Steering Wheel Removal and Installation

Provides instructions for removing, inspecting, and installing the steering wheel.

Steering System and EPS Assembly Service

Details removing and installing the steering shaft and EPS assembly, including alignment.

Rack and Pinion and Tie Rod Service

Step-by-step guide for rack and pinion service and tie rod removal.

Steering Knuckle Service Procedures

Details removing, inspecting, and installing steering knuckles, including bearings and ball joints.

Chassis and Body Component Service

Accelerator Pedal and Shift Lever Service

Details removing and installing accelerator pedal and shift lever components.

Shift Cable and LCD Gauge Service

Covers shift cable and LCD gauge removal, installation, and adjustment.

Front Wheel Alignment and Fascia Service

Explains front wheel alignment and removal/installation of front fascia and bumper.

Hood, Fender, and Floor Panel Service

Provides instructions for hood, fender, and floor panel removal and installation.

Restraint, Dashboard, Belly Panel, and Muffler Service

Covers service for restraint latches, dashboard, belly panel, and muffler.

Cargo Box, Taillight, Seat, and Seat Back Service

Details service for cargo box, taillight, seat, and seat back components.

General Troubleshooting and Engine/Transmission Overview

Troubleshooting - Steering and Handling Issues

Addresses common steering and handling problems like stiffness, oscillation, pulling, and tire wear.

Engine/Transmission System Introduction

Introduces the engine/transmission section, emphasizing component servicing and special tools.

Engine Performance Troubleshooting Guide

Covers engine starting problems related to compression, spark, fuel delivery, and stalling.

Engine/Transmission Removal and Installation

Engine/Transmission Removal - Top-Side Components

Details removing top-side components of the engine/transmission for servicing.

Engine/Transmission Installation Procedure

Provides instructions for installing the engine/transmission, connecting hoses and driveshafts.

Engine Servicing Procedures

Servicing Engine - Top-Side Components Removal

Details removing top-side engine components like valve cover and cylinder head.

Servicing Engine - Valve Assembly Details

Covers servicing the valve assembly, including cleaning/inspecting the valve cover and removing valves.

Servicing Engine - Piston Assembly Inspection

Details inspecting the piston for cracks, scuffing, and measuring ring end gap.

Servicing Engine - Piston Ring Installation

Provides instructions for installing piston rings, noting direction and orientation.

Servicing Engine - Cylinder Head and Cylinder Service

Covers cleaning, inspecting, and measuring cylinder head and cylinder components.

Servicing Engine - Cylinder Inspection Details

Details measuring cylinder bore diameter, trueness, and inspecting for wear or damage.

Installing Engine - Top-Side Components Procedure

Provides instructions for installing piston, cylinder, cylinder head, and valve cover assemblies.

Engine Left-Side Components Service

Servicing Engine - Left-Side Components Removal Steps

Details removing components from the left side of the engine, including magneto cover and water pump.

Servicing Engine - Starter Clutch and Gear Inspection

Covers inspecting and replacing starter clutch assembly and gear bearing for proper function.

Servicing Engine - Stator Coil and Magneto Cover Inspection

Details inspecting the stator coil and magneto cover assembly for wear or damage.

Installing Engine - Left-Side Components Procedure

Details installing left-side engine components, including water pump gears and starter gears.

Engine Right-Side Components Service

Servicing Engine - Right-Side Components Removal Steps

Details removing right-side engine components like V-belt cover, driven pulley, clutch cover, and oil pump.

Servicing Engine - Centrifugal Clutch Inspection

Covers inspecting centrifugal clutch shoes, housing, and primary one-way drive.

Servicing Engine - Oil Pump Inspection

Details inspecting the oil pump for damage and its inadvisability to remove pump halves.

Drive Clutch Assembly Disassembly and Inspection

Provides instructions for disassembling and inspecting the drive clutch assembly sheave plates and rollers.

Driven Clutch Assembly Disassembly and Inspection

Details disassembling and inspecting the driven clutch assembly, including sheave faces and springs.

Installing Engine - Right-Side Components Procedure

Provides instructions for installing right-side engine components like bearing housing, oil pump, and drive gears.

Center Crankcase Components Service

Center Crankcase Components - Separating Halves

Details separating the crankcase halves, noting cap screw locations and alignment pins.

Center Crankcase Components - Disassembling Half

Provides instructions for disassembling a crankcase half, removing shafts, gears, and the crankshaft.

Servicing Center Crankcase - Output Drive Gears Setup

Covers initial setup and backlash correction for secondary output drive gears.

Crankshaft Assembly - Connecting Rod Measurements

Details measuring connecting rod dimensions for small end inside diameter, deflection, and side-to-side play.

Countershaft Disassembly and Assembly Procedure

Provides instructions for disassembling and assembling the countershaft, noting gear and fork orientation.

Assembling Crankcase Half - Engine Components

Details assembling engine components into the crankcase half, including bearings, crankshaft, and balancer.

Joining Crankcase Halves Procedure

Provides instructions for applying sealant and tightening crankcase halves together.

Fuel, Lubrication, and Cooling Systems

Fuel System Troubleshooting and Throttle Body Service

Introduces the fuel system, troubleshooting, and throttle body removal/installation.

Gas Tank Removal, Cleaning, and Installation

Provides instructions for removing, cleaning, inspecting, and installing the gas tank.

Oil Pump Service Procedures

Details testing oil pump pressure and procedures for removing, disassembling, cleaning, and installing.

Liquid Cooling System Service and Component Maintenance

Covers filling the cooling system, removing/disassembling, cleaning, and installing components.

Radiator Service Procedures

Provides instructions for removing, cleaning, inspecting, and installing the radiator assembly.

Cooling System Components Service

Details cooling fan and thermostat service and inspection.

Engine Performance Troubleshooting and Electrical System

Engine Performance Troubleshooting Guide

Addresses engine starting, idling, and performance problems like high RPM cut-out.

Electrical System Overview and Battery Maintenance

Introduces the electrical system, testing components, special tools, and battery maintenance.

Electronic Power Steering (EPS) System Operation

Explains the EPS system, its operation, and provides a chart of diagnostic trouble codes and recovery methods.

Ignition Switch and Ignition Coil Testing

Covers testing ignition switch and coil voltage, resistance, and troubleshooting.

Ignition System Component Checks

Covers spark plug cap resistance and ignition timing verification.

Electrical Switches and PDM Fuse Check

Details testing various switches and checking fuses in the power distribution module.

EFI Sensors and Components Testing

Covers testing fuel injector, crankshaft sensor, oxygen sensor, MAP/IAT, and ECT sensors.

Speed Sensor, TPS, Fuel Sensor, and Tachometer Service

Details testing speed, TPS, fuel sensors, and tachometer signals.

Diagnostic Trouble Codes (DTC) List and ECM Information

Lists DTCs, explains ECM function, and gauge diagnostic usage.

Drive and Brake System Troubleshooting

Troubleshooting - Drive System Power Transmission Issues

Addresses power transmission issues from the engine to wheels, including axle and shaft problems.

Troubleshooting - Brake System Performance Problems

Covers issues like poor braking, excessive pedal travel, fluid leaks, and spongy brake pedals.

Suspension System Service and Troubleshooting

Suspension System Overview and Inspection

Lists suspension components that require periodic inspection for proper operation.

Shock Absorber Service Procedures

Details shock absorber removal, cleaning, inspection, and installation, including spring and air assist adjustments.

Front A-Arm Service Procedures

Provides instructions for removing, cleaning, inspecting, and installing front A-arms.

Rear A-Arm Service Procedures

Details removing, cleaning, inspecting, and installing rear A-arms.

Wheels and Tires Service and Suspension Troubleshooting

Specifies tire information and addresses suspension problems like softness, stiffness, and noise.

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