Arctic Cat 700 EFI Service Manual

FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2008
Arctic Cat ATV models (see cover). The complete manual is designed to aid service personnel in service-oriented
applications.
Arctic Cat offers additional publications (when they become available) to aid in servicing other ATV models. To
service models not included in this manual, please refer to the following publications:
• 2008 Y-12 Service Manual
• 2008 DVX/Utility 250 Service Manual
• 2008 366 Service Manual
• 2008 DVX 400 Service Manual
• 2008 700 Diesel Service Manual
• 2008 Thundercat Service Manual
This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to
the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this
manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given
condition.
The service technician should become familiar with the operation and construction of each component or system
by carefully studying the complete manual. This manual will assist the service technician in becoming more aware
of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves
time and labor.
All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to
emphasize important information. The symbol ! WARNING identifies personal safety-related information.
Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. The
symbol ! CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the direc-
tive because it deals with the possibility of damaging part or parts of the ATV. The symbol  NOTE: identifies
supplementary information worthy of particular attention. The symbol

AT THIS POINT directs the tech-
nician to certain and specific procedures to promote efficiency and to improve clarity.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photo-
graphs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
All materials and specifications are subject to change without notice.
Keep this manual accessible in the shop area for reference.
Product Service and
Warranty Department
Arctic Cat Inc.
© 2007 Arctic Cat Inc. July 2007
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
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FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983
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Arctic Cat 700 EFI Specifications

General

Brand	Arctic Cat
Model	700 EFI
Category	Offroad Vehicle
Language	English

Summary

Foreword

Section 1: General Information and Specifications

General Specifications

Detailed specifications for various Arctic Cat ATV models, including chassis and misc. details.

Torque Specifications

Lists torque values for various components and parts across different ATV models.

Torque Conversions

Provides a conversion chart for torque values between ft-lb and N-m.

Tightening Torque (General Bolts)

Specifies tightening torque values for different types and sizes of bolts.

Break-In Procedure

Guidance on the initial operation period for new or overhauled Arctic Cat ATVs.

Gasoline, Oil, and Lubricant Recommendations

Recommended types and specifications for fuel, engine oil, and gear lubricants.

Genuine Parts

Emphasizes the importance of using genuine Arctic Cat ATV parts for quality and fit.

Preparation for Storage

Step-by-step instructions for preparing the ATV for storage to prevent deterioration.

Preparation After Storage

Procedure to correctly prepare the ATV after a period of storage for continued use.

Section 2: Periodic Maintenance

Periodic Maintenance Chart

Comprehensive chart detailing maintenance intervals for the ATV based on time and mileage.

Periodic Maintenance Procedures

General notes on maintenance, special tools, and lubrication points for the ATV.

Battery Maintenance

Procedure for cleaning, testing, and charging the ATV's lead-acid battery.

Fuse Inspection and Replacement

Locating and checking fuses in the power distribution module and replacing blown fuses.

Air Filter Cleaning and Inspection

Steps for removing, cleaning, drying, and oiling the air filter element.

Checking and Cleaning Drains

Inspect and clean drain points in the filter housing and associated components.

Valve/Tappet Clearance (Feeler Gauge)

Procedure to check and adjust valve/tappet clearance using a feeler gauge.

Valve/Tappet Clearance (Valve Adjuster)

Procedure to adjust valve/tappet clearance using the specific valve adjuster tool.

Valve/Tappet Clearance (700 EFI)

Specific procedure to check and adjust valve/tappet clearance for 700 EFI models.

Testing Engine Compression

Procedure for testing engine compression using a compression tester kit.

Spark Plug Maintenance

Checking spark plug condition, gap adjustment, and cleaning for optimal performance.

Muffler/Spark Arrester Cleaning

Procedure to clean the spark arrester screen within the muffler assembly.

Adjusting Throttle Cable

Steps to adjust the throttle cable for proper free-play at the lever.

Adjusting Engine RPM (Idle)

Procedure to adjust the engine's idle RPM using a tachometer and adjustment screw.

Engine/Transmission Oil, Filter, and Strainer Service

Instructions for changing engine oil, filter, and cleaning the oil strainer.

Front Differential and Rear Drive Lubricant Service

Procedure for checking and changing lubricant in the front differential and rear drive.

Adjusting Clutch (Manual Transmission)

Steps to adjust the clutch mechanism for proper engagement and free movement.

Tire Inspection and Inflation

Guidance on tire sizes, types, and maintaining correct tire inflation pressure.

Steering Components Inspection

Periodic inspection of handlebars, steering post, ball joints, and tie rods for wear or damage.

Driveshaft and Coupling Inspection

Checking the driveshaft and coupling for spline movement, cracks, or wear.

Suspension/Shock Absorber/Bushings Inspection

Inspecting shock absorbers, rods, dampers, eyelets, and bushings for damage or wear.

Nuts, Bolts, and Cap Screws Tightening

Ensuring all fasteners and rivets are properly tightened to specifications.

Ignition Timing Verification

Procedure to verify ignition timing using a timing light and tachometer.

Headlight and Taillight/Brakelight Checks

Testing functionality of headlights, taillight, and brakelight illumination.

Headlight Aim Adjustment

Procedure for adjusting the vertical and horizontal aim of the headlights.

Shift Lever Adjustment

Steps to adjust the shift lever for proper gear selection and neutral indication.

Frame, Welds, and Racks Inspection

Checking the frame, welds, and racks for damage, bends, cracks, or deterioration.

Electrical Connections Check

Inspecting electrical connections for proper function, tightness, and corrosion.

Hydraulic Brake Systems

Procedures for checking, bleeding, inspecting, and replacing parts of the hydraulic brake system.

Checking and Bleeding Hydraulic Brakes

Steps for checking fluid level and bleeding air from the hydraulic brake system.

Checking and Replacing Brake Pads

Procedure for inspecting brake pad thickness and replacing worn pads.

Burnishing Brake Pads

Procedure to properly burnish new brake pads for optimal braking effectiveness.

Coolant Level Check (Liquid Cooled Models)

Procedure for checking and adding coolant to the liquid-cooled engine.

Checking and Replacing V-Belt

Instructions for removing, inspecting, and installing the V-belt.

Adjusting Differential Lock Cable

Procedure to check and adjust the differential lock cable for proper free-play.