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Alterra 400 2016
Arctic Cat Alterra 400 2016 Service Manual
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SERVICE MANU
AL
www
.arcticcat.com
400
2
Table of Contents
Default Chapter
3
Table of Contents
3
General Information
4
General Specifications
4
Torque Specifications
5
Torque Conversions (Ft-Lb/N-M)
6
Gasoline - Oil - Lubricant
6
Genuine Parts
7
Preparation for Storage
7
Preparation after Storage
7
Periodic Maintenance
8
Lubrication Points
8
Air Filter
8
Valve/Tappet Clearance
9
Testing Engine Compression
10
Spark Plug
10
Muffler/Spark Arrester
11
Adjusting Throttle Cable
11
Adjusting Engine RPM (Idle)
12
Engine/Transmission Oil - Filter
12
Front Differential/Rear Drive Lubricant
13
Tires
13
Driveshaft/Coupling
14
Nuts/Bolts/Cap Screws
14
Ignition Timing
14
Shift Lever
14
Frame/Welds/Racks
14
Hydraulic Brake Systems
15
Burnishing Brake Pads
16
Checking/Replacing V-Belt
16
Steering/Frame/Controls
19
Front Body Panel/Fender
19
Rear Body Panel/Rack
20
Steering Post/Tie Rods
22
LCD Gauge
23
Handlebar Grip
24
Throttle Control
24
Steering Knuckles
25
Measuring/Adjusting Toe-Out
27
Front Rack
27
Front Bumper Assembly
28
Exhaust System
28
Seat
28
Lights
28
Troubleshooting
31
Engine/Transmission
32
Troubleshooting
33
Removing Engine/Transmission
36
Top-Side Components
38
Removing Top-Side Components
38
Servicing Top-Side Components
41
Installing Top-Side Components
46
Left-Side Components
50
Removing Left-Side Components
50
Servicing Left-Side Components
52
Installing Left-Side Components
54
Right-Side Components
54
Removing Right-Side Components
55
Servicing Right-Side Components
58
Installing Right-Side Components
59
Center Crankcase Components
62
Separating Crankcase Halves
62
Disassembling Crankcase Half
63
Servicing Center Crankcase Components
64
Assembling Crankcase Half
69
Joining Crankcase Halves
71
Installing Engine/Transmission
72
Fuel/Lubrication/Cooling
75
Electric Choke
75
Carburetor
76
Throttle Cable Free-Play
81
Engine RPM (Idle)
81
Gas Tank
82
Oil Filter/Oil Pump
84
Testing Oil Pump Pressure
84
Oil Cooler
85
Troubleshooting
85
Electrical System
86
Battery
86
RPM Limiter
87
Accessory Receptacle/Connector
87
Brakelight Switch (Pressure)
87
Oil Temperature and Cooling Fan Switches
88
Fan Motor
88
Fuse Block/Power Distribution Module
89
Ignition Coil
90
Speed Sensor
90
Ignition Switch
91
Handlebar Control Switches
92
Gear Position Switch
92
Stator Coil
92
Starter Relay
93
Starter Motor
93
CDI Unit
94
Regulator/Rectifier
94
Lights
94
Ignition Timing
96
Troubleshooting
96
Drive System
98
Front Differential
98
Drive Axles
107
Rear Gear Case
109
Hub
109
Hand Brake Lever/Master Cylinder Assembly
110
Hydraulic Brake Caliper
111
Troubleshooting Drive System
114
Troubleshooting Brake System
114
Suspension
115
Shock Absorbers
115
Front A-Arms
115
Rear A-Arms
116
Wheels and Tires
117
Troubleshooting
118
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Arctic Cat Alterra 400 2016 Specifications
General
Brand
Arctic Cat
Model
Alterra 400 2016
Category
Offroad Vehicle
Language
English
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