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Arctic Cat 2014 400 ATV - User Manual

Arctic Cat 2014 400 ATV
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400
[ATV]
SERVICE MANUAL
2014

Table of Contents

Questions and Answers

Summary

Break-In Procedure

Preparation For Storage

Recommended Front Differential;Rear Drive Lubricant

Recommended lubricant for front differential and rear drive.

Preparation After Storage

Periodic Maintenance

Periodic Maintenance Chart

Chart detailing maintenance tasks and intervals.

Valve;Tappet Clearance

Testing Engine Compression

Muffler;Spark Arrester

Adjusting Throttle Cable

Procedure for adjusting throttle cable free-play.

Engine;Transmission Oil - Filter

Adjusting Engine RPM (Idle)

Procedure for adjusting the engine's idle RPM.

Tires

Front Differential;Rear Drive Lubricant

Procedure for checking and changing front differential/rear drive lubricant.

Hydraulic Brake Systems

Checking;Bleeding

Steps to check fluid level and bleed hydraulic brakes.

Burnishing Brake Pads

Checking;Replacing V-Belt

Procedure for checking and replacing the V-belt.

Front Body Panel;Fender

Steering;Frame;Controls

Periodic inspection of steering, frame, and control components.

Measuring;Adjusting Toe-Out

Troubleshooting Drive System

Troubleshooting Brake System

Troubleshooting common brake system issues.

Troubleshooting

Engine Overheats Troubleshooting

Removing Engine;Transmission

Removing Top-Side Components

Cylinder Head;Camshaft

Procedure for removing cylinder head and camshaft.

Cylinder;Piston

Servicing Top-Side Components

Valve Assembly

Inspection and servicing of valve assembly components.

Servicing Valves;Valve Guides;Valve Seats

Piston Assembly

Cleaning;Inspecting Piston

Procedure for cleaning and inspecting the piston.

Removing Piston Rings

Procedure for removing piston rings from the piston.

Cleaning;Inspecting Piston Ring Grooves

Measuring Piston-Ring End Gap (Installed)

Procedure for measuring installed piston ring end gap.

Installing Piston Rings

Cylinder;Cylinder Head Assembly

Overview of cylinder and cylinder head assembly.

Installing Top-Side Components

Piston

Procedure for installing the piston onto the connecting rod.

Cylinder

Procedure for installing the cylinder onto the crankcase.

Cylinder Head;Camshaft

Cylinder Head Cover;Rocker Arms

Procedure for installing cylinder head cover and rocker arms.

Left-Side Components

Removing Left-Side Components

Procedure for removing left-side engine components.

Servicing Left-Side Components

Inspecting Starter Clutch;Gear

Inspection of starter clutch and gear for damage or wear.

Installing Left-Side Components

Rotor;Flywheel

Procedure for installing the rotor/flywheel assembly.

Cover

Procedure for installing the left-side cover assembly.

Right-Side Components

Removing Right-Side Components

Procedure for removing right-side engine components.

Servicing Right-Side Components

Inspecting Centrifugal Clutch Shoe

Inspection of centrifugal clutch shoes for wear or damage.

Inspecting Primary One-Way Drive

Installing Right-Side Components

Procedure for installing right-side engine components.

Center Crankcase Components

Separating Crankcase Halves

Procedure for separating the crankcase halves.

Disassembling Crankcase Half

Servicing Center Crankcase Components

Crankshaft Assembly

Assembling

Assembling Crankcase Half

Installing Engine;Transmission

Carburetor

Maintenance Charging

Regulator;Rectifier

Drive System

Front Differential

Procedure for removing the front differential.

Assembling Differential Assembly

Drive Axles

Hand Brake Lever;Master Cylinder Assembly

Hydraulic Brake Caliper

Troubleshooting Brake System

Suspension

Front A-Arms

Procedure for removing and installing front A-arms.

Rear A-Arms

Checking;Inflating

Troubleshooting

Troubleshooting suspension and wheel oscillation issues.

Summary

Break-In Procedure

Preparation For Storage

Recommended Front Differential;Rear Drive Lubricant

Recommended lubricant for front differential and rear drive.

Preparation After Storage

Periodic Maintenance

Periodic Maintenance Chart

Chart detailing maintenance tasks and intervals.

Valve;Tappet Clearance

Testing Engine Compression

Muffler;Spark Arrester

Adjusting Throttle Cable

Procedure for adjusting throttle cable free-play.

Engine;Transmission Oil - Filter

Adjusting Engine RPM (Idle)

Procedure for adjusting the engine's idle RPM.

Tires

Front Differential;Rear Drive Lubricant

Procedure for checking and changing front differential/rear drive lubricant.

Hydraulic Brake Systems

Checking;Bleeding

Steps to check fluid level and bleed hydraulic brakes.

Burnishing Brake Pads

Checking;Replacing V-Belt

Procedure for checking and replacing the V-belt.

Front Body Panel;Fender

Steering;Frame;Controls

Periodic inspection of steering, frame, and control components.

Measuring;Adjusting Toe-Out

Troubleshooting Drive System

Troubleshooting Brake System

Troubleshooting common brake system issues.

Troubleshooting

Engine Overheats Troubleshooting

Removing Engine;Transmission

Removing Top-Side Components

Cylinder Head;Camshaft

Procedure for removing cylinder head and camshaft.

Cylinder;Piston

Servicing Top-Side Components

Valve Assembly

Inspection and servicing of valve assembly components.

Servicing Valves;Valve Guides;Valve Seats

Piston Assembly

Cleaning;Inspecting Piston

Procedure for cleaning and inspecting the piston.

Removing Piston Rings

Procedure for removing piston rings from the piston.

Cleaning;Inspecting Piston Ring Grooves

Measuring Piston-Ring End Gap (Installed)

Procedure for measuring installed piston ring end gap.

Installing Piston Rings

Cylinder;Cylinder Head Assembly

Overview of cylinder and cylinder head assembly.

Installing Top-Side Components

Piston

Procedure for installing the piston onto the connecting rod.

Cylinder

Procedure for installing the cylinder onto the crankcase.

Cylinder Head;Camshaft

Cylinder Head Cover;Rocker Arms

Procedure for installing cylinder head cover and rocker arms.

Left-Side Components

Removing Left-Side Components

Procedure for removing left-side engine components.

Servicing Left-Side Components

Inspecting Starter Clutch;Gear

Inspection of starter clutch and gear for damage or wear.

Installing Left-Side Components

Rotor;Flywheel

Procedure for installing the rotor/flywheel assembly.

Cover

Procedure for installing the left-side cover assembly.

Right-Side Components

Removing Right-Side Components

Procedure for removing right-side engine components.

Servicing Right-Side Components

Inspecting Centrifugal Clutch Shoe

Inspection of centrifugal clutch shoes for wear or damage.

Inspecting Primary One-Way Drive

Installing Right-Side Components

Procedure for installing right-side engine components.

Center Crankcase Components

Separating Crankcase Halves

Procedure for separating the crankcase halves.

Disassembling Crankcase Half

Servicing Center Crankcase Components

Crankshaft Assembly

Assembling

Assembling Crankcase Half

Installing Engine;Transmission

Carburetor

Maintenance Charging

Regulator;Rectifier

Drive System

Front Differential

Procedure for removing the front differential.

Assembling Differential Assembly

Drive Axles

Hand Brake Lever;Master Cylinder Assembly

Hydraulic Brake Caliper

Troubleshooting Brake System

Suspension

Front A-Arms

Procedure for removing and installing front A-arms.

Rear A-Arms

Checking;Inflating

Troubleshooting

Troubleshooting suspension and wheel oscillation issues.

Arctic Cat 2014 400 ATV Specifications

General IconGeneral
BrandArctic Cat
Model2014 400 ATV
CategoryOffroad Vehicle
LanguageEnglish

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