EasyManua.ls Logo

Arctic Cat 2014 450 - User Manual

Arctic Cat 2014 450
130 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
450
[ATV]
SERVICE MANUAL
2014

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Arctic Cat 2014 450 and is the answer not in the manual?

Summary

FOREWORD

General Information

General Specifications

Provides key specifications for the ATV chassis, tires, and engine components.

Torque Specifications

Lists crucial torque values for various components during assembly and maintenance.

Break-In Procedure

Details the recommended break-in period for a new or overhauled ATV engine.

Gasoline - Oil - Lubricant

Specifies recommended gasoline octane and engine oil types and grades.

Periodic Maintenance

Periodic Maintenance Chart

Outlines recommended maintenance intervals and tasks for various ATV systems.

Lubrication Points

Identifies specific points on the ATV requiring periodic lubrication.

Air Filter

Covers cleaning and inspecting the air filter element for engine performance.

Valve;Tappet Clearance

Details the procedure for checking and adjusting valve clearances.

Testing Engine Compression

Explains how to test engine compression for performance diagnosis.

Spark Plug

Provides guidance on inspecting and maintaining the spark plug for optimal spark.

Liquid Cooling System

Instructions for checking and filling the ATV's liquid cooling system.

Muffler;Spark Arrester

Procedure for cleaning the muffler and spark arrester to maintain performance.

Engine;Transmission Oil - Filter

Step-by-step guide for changing the engine and transmission oil and filter.

Front Differential;Rear Drive Lubricant

Details on checking and changing the lubricant for front and rear differentials.

Tires

Information on tire sizes, inflation pressure, and inspection.

Ignition Timing

Procedure for verifying ignition timing for troubleshooting purposes.

Lights

Instructions for testing and replacing ATV lighting components.

Shift Lever

CHECKING ADJUSTMENT

How to check the ATV's shift lever adjustment for proper gear indication.

ADJUSTING

Step-by-step guide to adjust the ATV's shift linkage for correct gear selection.

Hydraulic Brake Systems

CHECKING;BLEEDING

Procedure for checking fluid levels and bleeding air from the hydraulic brake system.

Burnishing Brake Pads

Method for burnishing new brake pads to ensure full braking effectiveness.

Checking;Replacing V-Belt

REMOVING

Detailed steps for removing the V-belt from the ATV's drive system.

INSTALLING

Instructions for installing the V-belt correctly into the drive system.

Steering;Frame;Controls

Front Body Panel;Fender

Procedure for removing the front body panel and fender components.

Rear Body Panel;Rack

REMOVING

Steps to remove the rear body panel and rack assembly from the ATV.

Steering Post;Tie Rods

REMOVING

Instructions for removing the steering post and tie rod components.

LCD Gauge

REPLACING

Guide for replacing the ATV's LCD gauge unit.

Handlebar Grip

REMOVING

Procedure for removing the handlebar grips from the ATV.

Throttle Control

REMOVING

Steps to remove the throttle control assembly from the handlebar.

Steering Knuckles

REMOVING AND DISASSEMBLING

Procedure for removing and disassembling the steering knuckles.

Measuring;Adjusting Toe-Out

Measuring;Adjusting Toe-Out

How to measure and adjust the front wheel toe-out for proper alignment.

Exhaust System

REMOVING MUFFLER

Procedure for removing the muffler from the exhaust system.

Troubleshooting

Problem: Handling too heavy or stiff

Identifies causes and remedies for heavy or stiff ATV handling.

Problem: Steering oscillation

Troubleshooting guide for steering oscillation issues on the ATV.

Problem: Steering pulling to one side

Diagnoses and fixes for ATV steering that pulls to one side.

Problem: Tire wear rapid or uneven

Addresses causes and solutions for rapid or uneven tire wear.

Problem: Steering noise

Diagnoses and resolves causes of steering noise.

Engine;Transmission

SPECIAL TOOLS

Lists special tools required for engine and transmission servicing.

Troubleshooting

Problem: Engine will not start or is hard to start (Compression too low)

Addresses issues related to low engine compression affecting starting.

Problem: Engine will not start or is hard to start (No spark)

Troubleshoots no-spark conditions affecting engine starting.

Problem: Engine stalls easily

Identifies causes and remedies for an engine that stalls easily.

Problem: Engine noisy (Excessive valve chatter)

Diagnoses and fixes for engine noise caused by excessive valve chatter.

Problem: Engine noisy (Noise seems to come from piston)

Troubleshoots engine noises originating from the piston area.

Problem: Engine noisy (Noise seems to come from timing chain)

Addresses engine noises originating from the timing chain.

Problem: Engine noisy (Noise seems to come from crankshaft)

Troubleshoots engine noises originating from the crankshaft.

Troubleshooting

Problem: Engine noisy (Noise seems to come from transmission)

Addresses engine noises originating from the transmission components.

Problem: Engine noisy (Noise seems to come from secondary bevel gear and final driven shaft)

Troubleshoots noises from secondary bevel gear and final driven shaft.

Problem: Engine idles poorly

Diagnoses and resolves issues causing poor engine idling.

Problem: Engine runs poorly at high speed

Troubleshoots engine performance issues at high speeds.

Problem: Exhaust smoke dirty or heavy

Identifies causes and remedies for excessive or dirty exhaust smoke.

Problem: Engine lacks power

Diagnoses and fixes for a lack of engine power.

Troubleshooting

Problem: Engine overheats

Addresses causes and solutions for engine overheating issues.

Removing Engine;Transmission

Top-Side Components

Removing Top-Side Components

Procedure for removing major top-side engine components.

A. Cylinder Head Cover;Rocker Arms

Steps for removing the cylinder head cover and rocker arms assembly.

B. Cylinder Head;Camshaft

Procedure for removing the cylinder head and camshaft components.

Removing Left-Side Components

A. Water Pump

Instructions for removing the water pump assembly.

B. Speed Sensor

Procedure for removing the speed sensor from the engine.

C. Magneto Cover;Stator Assembly

Steps to remove the magneto cover and stator assembly.

D. Rotor;Flywheel

Procedure for removing the engine's rotor and flywheel.

E. Starter Clutch;Gear

Instructions for removing the starter clutch and gear components.

F. Starter Motor

Steps to remove the starter motor from the engine.

Servicing Left-Side Components

INSPECTING STARTER CLUTCH;GEAR

Guide for inspecting the starter clutch and gear for wear or damage.

Installing Left-Side Components

A. Starter Clutch;Gear

Instructions for installing the starter clutch and gear assembly.

B. Rotor;Flywheel

Steps for installing the engine's rotor and flywheel.

C. Magneto Cover

Procedure for installing the magneto cover.

D. Water Pump

Instructions for installing the water pump assembly.

Right-Side Components

Removing Right-Side Components

Procedure for removing major right-side engine components.

A. V-Belt Cover

Steps to remove the V-belt cover from the engine.

B. Driven Pulley

Instructions for removing the driven pulley assembly.

C. Clutch Cover

Procedure for removing the clutch cover from the engine.

Center Crankcase Components

Separating Crankcase Halves

Guide to separating the engine's crankcase halves.

Disassembling Crankcase Half

Servicing Center Crankcase Components

SECONDARY GEARS

Inspection and correction of secondary gear backlash and tooth contact.

Checking Backlash

Correcting Backlash

Checking Tooth Contact

Correcting Tooth Contact

CRANKSHAFT ASSEMBLY

Measuring Connecting Rod (Small End Inside Diameter)

How to measure the small end inside diameter of the connecting rod.

Measuring Connecting Rod (Small End Deflection)

Procedure to measure the small end deflection of the connecting rod.

Measuring Connecting Rod (Big End Side-to-Side)

How to measure the side-to-side gap of the connecting rod's big end.

Measuring Crankshaft (Runout)

Measuring Crankshaft (Web-to-Web)

COUNTERSHAFT

Disassembling

Steps for disassembling the countershaft assembly.

Assembling

Countershaft Assembly

Procedure for assembling the countershaft components.

Assembling Crankcase Half

Installing Engine;Transmission

Fuel;Lubrication;Cooling

SPECIAL TOOLS

Lists special tools needed for fuel, lubrication, and cooling system service.

Electronic Fuel Injection

Information on the electronic fuel injection system and its troubleshooting.

Throttle Body

Procedure for removing and installing the throttle body.

Gas Tank

REMOVING

Steps for removing the gas tank from the ATV.

Oil Filter;Oil Pump

Testing Oil Pump Pressure

Liquid Cooling System

RADIATOR

Instructions for removing, cleaning, inspecting, and installing the radiator.

THERMOSTAT

Procedure for removing, inspecting, and installing the thermostat.

WATER PUMP

Steps for removing and installing the water pump assembly.

Electric Fuel Pump;Fuel Level Sensor

TESTING

How to test the electric fuel pump and fuel level sensor.

REMOVING

Procedure for removing the electric fuel pump assembly.

Electrical System

Testing Electrical Components

Guide for testing various electrical components using a multimeter.

Battery

Information on battery maintenance, charging, and inspection.

RPM Limiter

Explanation of the RPM limiter function and its effect on engine performance.

Brakelight Switch (Pressure)

Procedure for testing the brakelight switch voltage and resistance.

Engine Coolant Temperature (ECT) Sensor

Fan Motor

Fuse Block;Power Distribution Module

Ignition Coil

RESISTANCE

Testing primary and secondary winding resistance of the ignition coil.

EFI Sensors

CRANKSHAFT POSITION (CKP) SENSOR

Procedure for testing the crankshaft position sensor.

MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR;INLET AIR TEMPERATURE

Testing the MAP and IAT sensors for proper voltage output.

Speed Sensor

Ignition Switch

VOLTAGE

Testing the voltage supply to the ignition switch.

TPS (tPS) Diagnostic Mode

EFI Diagnostic System

DIGITAL GAUGE

How to use the digital gauge for diagnostic checks and mode selection.

Coolant (COOL) Diagnostic Mode

Fuel Sensor (FUEL) Diagnostic Mode

Tachometer (tACH) Diagnostic Mode

Speed (SPd) Diagnostic Mode

TPS (tPS) Diagnostic Mode

MAP (bArO) Diagnostic Mode

Inlet Air Temperature (AIr) Diagnostic Mode

Battery (bAtt) Diagnostic Mode

DIAGNOSTIC TROUBLE CODES (DTC)

Troubleshooting

Problem: Spark absent or weak

Diagnoses and resolves issues related to absent or weak spark.

Problem: Spark plug fouled with carbon

Troubleshoots spark plug fouling with carbon deposits.

Problem: Spark plug electrodes overheat or burn

Addresses causes for spark plug electrodes overheating or burning.

Problem: Alternator does not charge

Identifies reasons for the alternator not charging the battery.

Problem: Alternator charges, but charging rate is below the specification

Diagnoses low charging rates from the alternator.

Problem: Alternator overcharges

Troubleshoots alternator overcharging issues.

Problem: Charging unstable

Addresses unstable battery charging conditions.

Problem: Starter button inoperative

Diagnoses and fixes for an inoperative starter button.

Troubleshooting

Problem: Battery discharges too rapidly

Identifies causes for rapid battery discharge.

Problem: Battery polarity reversed

Troubleshoots issues caused by reversed battery polarity.

Drive System

Front Drive Actuator

Guide for removing and installing the front drive actuator.

Front Differential

REMOVING DIFFERENTIAL

Steps for removing the front differential assembly.

Disassembling Input Shaft

Assembling Input Shaft

Disassembling Pinion Gear

Shimming Procedure;Shim Selection

Backlash

Ring Gear End-Play

RING GEAR;THRUST BUTTON

Removing

Procedure for removing the thrust button from the gear case.

Installing;Shimming

Steps for installing and shimming the thrust button for proper clearance.

Assembling Differential Assembly

Removing Needle Bearing

Installing Needle Bearing

INSTALLING DIFFERENTIAL

Drive Axles

REMOVING REAR DRIVE AXLE

Procedure for removing the rear drive axle.

REMOVING FRONT DRIVE AXLE

Instructions for removing the front drive axle.

CLEANING AND INSPECTING

Guide for cleaning and inspecting drive axle components.

Rear Gear Case

REMOVING

Steps for removing the rear gear case assembly.

Hub

REMOVING

Procedure for removing the wheel hub assembly.

INSTALLING

Instructions for installing the wheel hub assembly.

Hand Brake Lever;Master Cylinder Assembly

REMOVING

Steps for removing the hand brake lever and master cylinder.

Hydraulic Brake Caliper

REMOVING;DISASSEMBLING

Procedure for removing and disassembling the hydraulic brake caliper.

CLEANING AND INSPECTING

Guide for cleaning and inspecting brake caliper components.

ASSEMBLING;INSTALLING

Instructions for assembling and installing the brake caliper.

Suspension

Shock Absorbers

Procedure for removing and installing the shock absorbers.

Front A-Arms

Steps for removing and installing the front A-arms.

Rear A-Arms

Procedure for removing and installing the rear A-arms.

Wheels and Tires

REMOVING

Steps for removing the wheels from the ATV.

INSTALLING

Instructions for installing the wheels onto the ATV.

Troubleshooting

Problem: Suspension too soft

Diagnoses and resolves issues related to soft suspension.

Problem: Suspension too stiff

Troubleshoots and fixes for stiff suspension problems.

Problem: Suspension noisy

Identifies causes and remedies for noisy suspension.

Problem: Rear wheel oscillation

Addresses causes and solutions for rear wheel oscillation.

Summary

FOREWORD

General Information

General Specifications

Provides key specifications for the ATV chassis, tires, and engine components.

Torque Specifications

Lists crucial torque values for various components during assembly and maintenance.

Break-In Procedure

Details the recommended break-in period for a new or overhauled ATV engine.

Gasoline - Oil - Lubricant

Specifies recommended gasoline octane and engine oil types and grades.

Periodic Maintenance

Periodic Maintenance Chart

Outlines recommended maintenance intervals and tasks for various ATV systems.

Lubrication Points

Identifies specific points on the ATV requiring periodic lubrication.

Air Filter

Covers cleaning and inspecting the air filter element for engine performance.

Valve;Tappet Clearance

Details the procedure for checking and adjusting valve clearances.

Testing Engine Compression

Explains how to test engine compression for performance diagnosis.

Spark Plug

Provides guidance on inspecting and maintaining the spark plug for optimal spark.

Liquid Cooling System

Instructions for checking and filling the ATV's liquid cooling system.

Muffler;Spark Arrester

Procedure for cleaning the muffler and spark arrester to maintain performance.

Engine;Transmission Oil - Filter

Step-by-step guide for changing the engine and transmission oil and filter.

Front Differential;Rear Drive Lubricant

Details on checking and changing the lubricant for front and rear differentials.

Tires

Information on tire sizes, inflation pressure, and inspection.

Ignition Timing

Procedure for verifying ignition timing for troubleshooting purposes.

Lights

Instructions for testing and replacing ATV lighting components.

Shift Lever

CHECKING ADJUSTMENT

How to check the ATV's shift lever adjustment for proper gear indication.

ADJUSTING

Step-by-step guide to adjust the ATV's shift linkage for correct gear selection.

Hydraulic Brake Systems

CHECKING;BLEEDING

Procedure for checking fluid levels and bleeding air from the hydraulic brake system.

Burnishing Brake Pads

Method for burnishing new brake pads to ensure full braking effectiveness.

Checking;Replacing V-Belt

REMOVING

Detailed steps for removing the V-belt from the ATV's drive system.

INSTALLING

Instructions for installing the V-belt correctly into the drive system.

Steering;Frame;Controls

Front Body Panel;Fender

Procedure for removing the front body panel and fender components.

Rear Body Panel;Rack

REMOVING

Steps to remove the rear body panel and rack assembly from the ATV.

Steering Post;Tie Rods

REMOVING

Instructions for removing the steering post and tie rod components.

LCD Gauge

REPLACING

Guide for replacing the ATV's LCD gauge unit.

Handlebar Grip

REMOVING

Procedure for removing the handlebar grips from the ATV.

Throttle Control

REMOVING

Steps to remove the throttle control assembly from the handlebar.

Steering Knuckles

REMOVING AND DISASSEMBLING

Procedure for removing and disassembling the steering knuckles.

Measuring;Adjusting Toe-Out

Measuring;Adjusting Toe-Out

How to measure and adjust the front wheel toe-out for proper alignment.

Exhaust System

REMOVING MUFFLER

Procedure for removing the muffler from the exhaust system.

Troubleshooting

Problem: Handling too heavy or stiff

Identifies causes and remedies for heavy or stiff ATV handling.

Problem: Steering oscillation

Troubleshooting guide for steering oscillation issues on the ATV.

Problem: Steering pulling to one side

Diagnoses and fixes for ATV steering that pulls to one side.

Problem: Tire wear rapid or uneven

Addresses causes and solutions for rapid or uneven tire wear.

Problem: Steering noise

Diagnoses and resolves causes of steering noise.

Engine;Transmission

SPECIAL TOOLS

Lists special tools required for engine and transmission servicing.

Troubleshooting

Problem: Engine will not start or is hard to start (Compression too low)

Addresses issues related to low engine compression affecting starting.

Problem: Engine will not start or is hard to start (No spark)

Troubleshoots no-spark conditions affecting engine starting.

Problem: Engine stalls easily

Identifies causes and remedies for an engine that stalls easily.

Problem: Engine noisy (Excessive valve chatter)

Diagnoses and fixes for engine noise caused by excessive valve chatter.

Problem: Engine noisy (Noise seems to come from piston)

Troubleshoots engine noises originating from the piston area.

Problem: Engine noisy (Noise seems to come from timing chain)

Addresses engine noises originating from the timing chain.

Problem: Engine noisy (Noise seems to come from crankshaft)

Troubleshoots engine noises originating from the crankshaft.

Troubleshooting

Problem: Engine noisy (Noise seems to come from transmission)

Addresses engine noises originating from the transmission components.

Problem: Engine noisy (Noise seems to come from secondary bevel gear and final driven shaft)

Troubleshoots noises from secondary bevel gear and final driven shaft.

Problem: Engine idles poorly

Diagnoses and resolves issues causing poor engine idling.

Problem: Engine runs poorly at high speed

Troubleshoots engine performance issues at high speeds.

Problem: Exhaust smoke dirty or heavy

Identifies causes and remedies for excessive or dirty exhaust smoke.

Problem: Engine lacks power

Diagnoses and fixes for a lack of engine power.

Troubleshooting

Problem: Engine overheats

Addresses causes and solutions for engine overheating issues.

Removing Engine;Transmission

Top-Side Components

Removing Top-Side Components

Procedure for removing major top-side engine components.

A. Cylinder Head Cover;Rocker Arms

Steps for removing the cylinder head cover and rocker arms assembly.

B. Cylinder Head;Camshaft

Procedure for removing the cylinder head and camshaft components.

Removing Left-Side Components

A. Water Pump

Instructions for removing the water pump assembly.

B. Speed Sensor

Procedure for removing the speed sensor from the engine.

C. Magneto Cover;Stator Assembly

Steps to remove the magneto cover and stator assembly.

D. Rotor;Flywheel

Procedure for removing the engine's rotor and flywheel.

E. Starter Clutch;Gear

Instructions for removing the starter clutch and gear components.

F. Starter Motor

Steps to remove the starter motor from the engine.

Servicing Left-Side Components

INSPECTING STARTER CLUTCH;GEAR

Guide for inspecting the starter clutch and gear for wear or damage.

Installing Left-Side Components

A. Starter Clutch;Gear

Instructions for installing the starter clutch and gear assembly.

B. Rotor;Flywheel

Steps for installing the engine's rotor and flywheel.

C. Magneto Cover

Procedure for installing the magneto cover.

D. Water Pump

Instructions for installing the water pump assembly.

Right-Side Components

Removing Right-Side Components

Procedure for removing major right-side engine components.

A. V-Belt Cover

Steps to remove the V-belt cover from the engine.

B. Driven Pulley

Instructions for removing the driven pulley assembly.

C. Clutch Cover

Procedure for removing the clutch cover from the engine.

Center Crankcase Components

Separating Crankcase Halves

Guide to separating the engine's crankcase halves.

Disassembling Crankcase Half

Servicing Center Crankcase Components

SECONDARY GEARS

Inspection and correction of secondary gear backlash and tooth contact.

Checking Backlash

Correcting Backlash

Checking Tooth Contact

Correcting Tooth Contact

CRANKSHAFT ASSEMBLY

Measuring Connecting Rod (Small End Inside Diameter)

How to measure the small end inside diameter of the connecting rod.

Measuring Connecting Rod (Small End Deflection)

Procedure to measure the small end deflection of the connecting rod.

Measuring Connecting Rod (Big End Side-to-Side)

How to measure the side-to-side gap of the connecting rod's big end.

Measuring Crankshaft (Runout)

Measuring Crankshaft (Web-to-Web)

COUNTERSHAFT

Disassembling

Steps for disassembling the countershaft assembly.

Assembling

Countershaft Assembly

Procedure for assembling the countershaft components.

Assembling Crankcase Half

Installing Engine;Transmission

Fuel;Lubrication;Cooling

SPECIAL TOOLS

Lists special tools needed for fuel, lubrication, and cooling system service.

Electronic Fuel Injection

Information on the electronic fuel injection system and its troubleshooting.

Throttle Body

Procedure for removing and installing the throttle body.

Gas Tank

REMOVING

Steps for removing the gas tank from the ATV.

Oil Filter;Oil Pump

Testing Oil Pump Pressure

Liquid Cooling System

RADIATOR

Instructions for removing, cleaning, inspecting, and installing the radiator.

THERMOSTAT

Procedure for removing, inspecting, and installing the thermostat.

WATER PUMP

Steps for removing and installing the water pump assembly.

Electric Fuel Pump;Fuel Level Sensor

TESTING

How to test the electric fuel pump and fuel level sensor.

REMOVING

Procedure for removing the electric fuel pump assembly.

Electrical System

Testing Electrical Components

Guide for testing various electrical components using a multimeter.

Battery

Information on battery maintenance, charging, and inspection.

RPM Limiter

Explanation of the RPM limiter function and its effect on engine performance.

Brakelight Switch (Pressure)

Procedure for testing the brakelight switch voltage and resistance.

Engine Coolant Temperature (ECT) Sensor

Fan Motor

Fuse Block;Power Distribution Module

Ignition Coil

RESISTANCE

Testing primary and secondary winding resistance of the ignition coil.

EFI Sensors

CRANKSHAFT POSITION (CKP) SENSOR

Procedure for testing the crankshaft position sensor.

MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR;INLET AIR TEMPERATURE

Testing the MAP and IAT sensors for proper voltage output.

Speed Sensor

Ignition Switch

VOLTAGE

Testing the voltage supply to the ignition switch.

TPS (tPS) Diagnostic Mode

EFI Diagnostic System

DIGITAL GAUGE

How to use the digital gauge for diagnostic checks and mode selection.

Coolant (COOL) Diagnostic Mode

Fuel Sensor (FUEL) Diagnostic Mode

Tachometer (tACH) Diagnostic Mode

Speed (SPd) Diagnostic Mode

TPS (tPS) Diagnostic Mode

MAP (bArO) Diagnostic Mode

Inlet Air Temperature (AIr) Diagnostic Mode

Battery (bAtt) Diagnostic Mode

DIAGNOSTIC TROUBLE CODES (DTC)

Troubleshooting

Problem: Spark absent or weak

Diagnoses and resolves issues related to absent or weak spark.

Problem: Spark plug fouled with carbon

Troubleshoots spark plug fouling with carbon deposits.

Problem: Spark plug electrodes overheat or burn

Addresses causes for spark plug electrodes overheating or burning.

Problem: Alternator does not charge

Identifies reasons for the alternator not charging the battery.

Problem: Alternator charges, but charging rate is below the specification

Diagnoses low charging rates from the alternator.

Problem: Alternator overcharges

Troubleshoots alternator overcharging issues.

Problem: Charging unstable

Addresses unstable battery charging conditions.

Problem: Starter button inoperative

Diagnoses and fixes for an inoperative starter button.

Troubleshooting

Problem: Battery discharges too rapidly

Identifies causes for rapid battery discharge.

Problem: Battery polarity reversed

Troubleshoots issues caused by reversed battery polarity.

Drive System

Front Drive Actuator

Guide for removing and installing the front drive actuator.

Front Differential

REMOVING DIFFERENTIAL

Steps for removing the front differential assembly.

Disassembling Input Shaft

Assembling Input Shaft

Disassembling Pinion Gear

Shimming Procedure;Shim Selection

Backlash

Ring Gear End-Play

RING GEAR;THRUST BUTTON

Removing

Procedure for removing the thrust button from the gear case.

Installing;Shimming

Steps for installing and shimming the thrust button for proper clearance.

Assembling Differential Assembly

Removing Needle Bearing

Installing Needle Bearing

INSTALLING DIFFERENTIAL

Drive Axles

REMOVING REAR DRIVE AXLE

Procedure for removing the rear drive axle.

REMOVING FRONT DRIVE AXLE

Instructions for removing the front drive axle.

CLEANING AND INSPECTING

Guide for cleaning and inspecting drive axle components.

Rear Gear Case

REMOVING

Steps for removing the rear gear case assembly.

Hub

REMOVING

Procedure for removing the wheel hub assembly.

INSTALLING

Instructions for installing the wheel hub assembly.

Hand Brake Lever;Master Cylinder Assembly

REMOVING

Steps for removing the hand brake lever and master cylinder.

Hydraulic Brake Caliper

REMOVING;DISASSEMBLING

Procedure for removing and disassembling the hydraulic brake caliper.

CLEANING AND INSPECTING

Guide for cleaning and inspecting brake caliper components.

ASSEMBLING;INSTALLING

Instructions for assembling and installing the brake caliper.

Suspension

Shock Absorbers

Procedure for removing and installing the shock absorbers.

Front A-Arms

Steps for removing and installing the front A-arms.

Rear A-Arms

Procedure for removing and installing the rear A-arms.

Wheels and Tires

REMOVING

Steps for removing the wheels from the ATV.

INSTALLING

Instructions for installing the wheels onto the ATV.

Troubleshooting

Problem: Suspension too soft

Diagnoses and resolves issues related to soft suspension.

Problem: Suspension too stiff

Troubleshoots and fixes for stiff suspension problems.

Problem: Suspension noisy

Identifies causes and remedies for noisy suspension.

Problem: Rear wheel oscillation

Addresses causes and solutions for rear wheel oscillation.

Arctic Cat 2014 450 Specifications

General IconGeneral
BrandArctic Cat
Model2014 450
CategoryOffroad Vehicle
LanguageEnglish

Related product manuals