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DVX 90/90 UTILITY
Arctic Cat DVX 90/90 UTILITY User Manual
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D
VX 90/90 UTILITY
[ATV]
SERVI
CE
MANUAL
2014
2
Table of Contents
Default Chapter
4
Table of Contents
4
General Information
5
Specifications
5
Torque Specifications
6
Torque Conversions (Ft-Lb/N-M)
6
Break-In Procedure
6
Recommended Gasoline
7
Gasoline-Oil-Lubricant
7
Genuine Parts
7
Preparation for Storage
7
Preparation after Storage
8
Periodic Maintenance/Tune-Up
9
Periodic Maintenance Chart
9
Air Filter
10
Valve/Tappet Clearance
10
Testing Engine Compression
11
Spark Plug
12
Muffler/Spark Arrester
12
Transmission Lubricant
12
Engine Oil
13
Headlights
14
Brakelight/Taillight
14
Brake Systems
15
Replacing Drive Belt
17
Adjusting Shift Linkage
18
Troubleshooting Brake System
18
Steering/Frame/Controls
19
Steering Post/Handlebar/Tie Rods
19
Handlebar Grip
22
Handlebar Switch
22
Hand Brake Lever Assemblies
23
Troubleshooting
26
Engine/Transmission
27
Removing Engine/Transmission
27
Top-Side Components
28
Removing Top-Side Components
29
Servicing Top-Side Components
31
Installing Top-Side Components
36
Left-Side Components
39
Removing Left-Side Components
39
Installing Left-Side Components
41
Right-Side Components
42
Removing Right-Side Components
43
Servicing Right-Side Components
46
Installing Right-Side Components
47
Oil Pump
47
Center Crankcase Components
49
Disassembling Crankcase Halves
49
Servicing Crankcase Components
50
Assembling Crankcase Half
51
Installing Engine/Transmission
52
Troubleshooting
54
Fuel/Lubrication
56
Carburetor Schematic
56
Carburetor
56
Throttle Cable Free-Play
60
Engine RPM (Idle)
60
Gas Tank
61
Gas Tank Valve
62
Gas/Vent Hoses
63
Oil Pump Assembly
63
Oil Screen/Filter
63
Troubleshooting
63
Electrical System
64
Battery
64
Testing Electrical Components
65
Timing Sensor
65
CDI/Ignition Coil
65
Stator Coil
65
Choke Circuit
66
Brakelight Switch
66
Fuse
66
Ignition Coil
66
Ignition Switch
67
Handlebar Control Switches
67
Magneto Assembly
67
Starter Motor
68
Regulator/Rectifier
68
Ignition Timing
68
Headlights
68
Troubleshooting
68
Drive System
70
Drive Chain/Sprockets
70
Rear Hub/Drive Axle
72
Front Hub
75
Brake Systems
76
Troubleshooting
77
Suspension
78
Shock Absorbers
78
A-Arm
79
Swing Arm
81
Wheels and Tires
83
Troubleshooting
84
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Arctic Cat DVX 90/90 UTILITY Specifications
General
Brand
Arctic Cat
Model
DVX 90/90 UTILITY
Category
Offroad Vehicle
Language
English
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