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Arctic Cat ATV 300 Utility/DVX 300 2011 - User Manual

Arctic Cat ATV 300 Utility/DVX 300 2011
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FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2011 Arctic Cat
ATV 300 Utility/DVX 300. This manual is designed to aid service personnel in service-oriented applications.
This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the
standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual
as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
The service technician should become familiar with the operation and construction of each component or system by
carefully studying this manual. This manual will assist the service technician in becoming more aware of and efficient
with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor.
All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize
important information. The symbol ! WARNING identifies personal safety-related information. Be sure to fol-
low the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identi-
fies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility
of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular
attention. The symbol
AT THIS POINT directs the technician to certain and specific procedures to promote
efficiency and to improve clarity.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs
used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic
Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
All materials and specifications are subject to change without notice.
Keep this manual accessible in the shop area for reference.
Product Service and
Warranty Department
Arctic Cat Inc.
© 2010 Arctic Cat Inc. August 2010
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Manual
Table of Contents
For Arctic Cat Parts Call 606-678-9623 or 606-561-4983
www.mymowerparts.com

Table of Contents

Questions and Answers

  • T
    thomastylerAug 21, 2025
    Why does my Arctic Cat Offroad Vehicle engine lack power?
    • S
      Samantha CarterAug 21, 2025
      If your Arctic Cat Offroad Vehicle engine lacks power, here are some steps you can take: Begin by adjusting the valve clearance and replacing the springs. Then, adjust the timing and replace or service the rings and cylinder. Repair the seats, clean or replace the spark plug, and replace the arms and shafts. Also, adjust the spark plug gap, clean the jets, and adjust the float height. Clean the element, drain any excess oil and change the oil. Finally, tighten or replace the manifold and replace the cam chain.
  • N
    Nicole HeathAug 23, 2025
    What to do if my Arctic Cat ATV 300 Utility/DVX 300 2011 Offroad Vehicle engine won't start (low compression)?
    • R
      Russell HamiltonAug 23, 2025
      If your Arctic Cat Offroad Vehicle engine won't start because the compression is too low, try these steps: First, adjust the valve clearance. If that doesn't solve the problem, repair or replace the valve guides. Next, adjust the valve timing and replace the rings. If necessary, replace the cylinder and tighten the spark plug. For more help, see Electrical System.
  • B
    blakehannahAug 26, 2025
    How to cool down an Arctic Cat ATV 300 Utility/DVX 300 2011 engine that overheats?
    • J
      Joseph CarneyAug 26, 2025
      If your Arctic Cat Offroad Vehicle engine is overheating, you can try the following: Start by cleaning the piston and adding oil. Drain and replace the gasoline, and then replace the pump. Clean the circuit and adjust the float height. Tighten or replace the manifold and fill the system, checking for leaks. Check the fan fuse and replace the fan if necessary. Replace the fan switch and thermostat, and clear any obstructions, replacing the hoses if needed.
  • K
    Karen DavisAug 28, 2025
    Why does my Arctic Cat Offroad Vehicle engine idle poorly?
    • C
      Caleb FisherAug 28, 2025
      If your Arctic Cat Offroad Vehicle engine idles poorly, here are several things to check: Adjust the valve clearance. Replace or service the valve seats and valves, and replace the valve guides. Replace the arms and shafts, and then replace the magneto and CDI unit. Adjust the spark plug gap or replace the plug, and replace the ignition coil. Adjust the float height, clean the jets, and adjust the pilot screw.
  • A
    Ariana MayoAug 30, 2025
    What to do if my Arctic Cat ATV 300 Utility/DVX 300 2011 Offroad Vehicle runs poorly at high speed?
    • J
      Jamie HansonAug 30, 2025
      If your Arctic Cat Offroad Vehicle engine runs poorly at high speed, consider these solutions: Shift into a higher gear or decrease your speed. Replace the springs, adjust the timing, and replace the cams and arms. Adjust the spark plug gap, replace the ignition coil, and adjust the float height. Clean the air filter element and clean or prime the fuel hose.
  • R
    Rickey CummingsSep 1, 2025
    How to prevent my Arctic Cat ATV 300 Utility/DVX 300 2011 engine from stalling easily?
    • J
      Jacob BellSep 1, 2025
      If your Arctic Cat Offroad Vehicle engine stalls easily, here's what you can do: Clean the spark plug. If the problem continues, replace the magneto or the CDI unit. Additionally, clean the jets and adjust the valve clearance.
  • N
    Nancy WebbSep 3, 2025
    Why is the exhaust smoke from my Arctic Cat ATV 300 Utility/DVX 300 2011 Offroad Vehicle dirty or heavy?
    • C
      cheryl18Sep 3, 2025
      If the exhaust smoke from your Arctic Cat Offroad Vehicle is dirty or heavy, try these steps: First, drain any excess oil or replace the oil. Then, replace or service the rings and cylinder, and replace the guides. Replace or service the cylinder and replace the valves. Replace the seals, clean the air filter element, and adjust the float level.
  • M
    mcdowelltammySep 5, 2025
    How to fix excessive valve chatter in an Arctic Cat ATV 300 Utility/DVX 300 2011 engine?
    • S
      smithjessicaSep 5, 2025
      If your Arctic Cat Offroad Vehicle engine is noisy with excessive valve chatter, you can: Adjust the valve clearance, replace the spring(s), replace the arm or shaft, or replace the camshaft.
  • M
    Melissa AndrewsSep 7, 2025
    What to do if my Arctic Cat ATV 300 Utility/DVX 300 2011 engine noise comes from the piston?
    • T
      Tara RodriguezSep 8, 2025
      If the noise seems to come from the piston in your Arctic Cat Offroad Vehicle engine, you can: Replace or service the piston and cylinder. Clean the chamber, replace or service the pin and bore, or replace the rings and piston.
  • K
    kevin05Sep 9, 2025
    Why is my Arctic Cat ATV 300 Utility/DVX 300 2011 engine noisy (timing chain)?
    • J
      Jimmy RiosSep 9, 2025
      If the noise in your Arctic Cat Offroad Vehicle engine seems to come from the timing chain, you can: Replace the chain, replace the sprockets, or repair or replace the adjuster.

Summary

General Information

Torque Specifications

Detailed torque values for various fasteners and components.

Periodic Maintenance;Tune-Up

Periodic Maintenance Chart

Chart detailing maintenance intervals and required service items.

Engine;Transmission

Electrical System

Testing Electrical Components

Procedures for testing various electrical system components.

Battery

Information on battery maintenance, cleaning, and charging.

Hydraulic Brake Systems

CHECKING;BLEEDING

Procedures for checking and bleeding the hydraulic brake system.

CHECKING;REPLACING FRONT PADS

Steps to check and replace front brake pads.

Auxiliary;Rear Hydraulic Brake

MEASURING;REPLACING REAR BRAKE PADS (Utility)

Procedure for measuring and replacing rear brake pads.

Checking;Replacing V-Belt

Removing Engine; Transmission

Top-Side Components

Removing Top-Side Components

Steps for removing top-side engine components.

Servicing Top-Side Components

PISTON ASSEMBLY

CYLINDER ASSEMBLY

Installing Top-Side Components

Left-Side Components

Removing Left-Side Components

Steps for removing left-side engine components.

Servicing Left-Side Components

DRIVEN PULLEY;CENTRIFUGAL CLUTCH ASSEMBLY

Installing Left-Side Components

Right-Side Components

Center Crankcase Components

Disassembling Crankcase Half

Joining Crankcase Halves

Installing Engine; Transmission

Troubleshooting

Problem: Engine will not start or is hard to start (Compression too low)

Troubleshooting steps for low engine compression.

Problem: Spark absent or weak

Troubleshooting steps for absent or weak spark.

Problem: Suspension too soft

Troubleshooting steps for soft suspension.

Problem: Handling too heavy or stiff

Troubleshooting steps for heavy or stiff handling.

Problem: Engine noisy (Excessive valve chatter)

Troubleshooting steps for noisy engines due to valve chatter.

Problem: Magneto does not charge

Troubleshooting steps when magneto does not charge.

Problem: Braking poor

Troubleshooting steps for poor braking performance.

Problem: Steering oscillation

Troubleshooting steps for steering oscillation.

Problem: Steering impaired

Troubleshooting steps for impaired steering.

Problem: Engine overheats

Troubleshooting steps for engine overheating issues.

Fuel;Lubrication;Cooling

Oil Pump

Radiator

Hoses;Thermostat

Water Pump

Ignition Switch

Handlebar Control Switches

Starter Relay

Regulator;Rectifier

Start-in-Gear Relay

Drive System

Rear Drive Axle (Utility)

REPLACING SWING ARM SEALS AND BEARINGS

Suspension

Rear Shock Absorber

Swing Arm

ASSEMBLING AND INSTALLING

Front A-Arms

Wheels and Tires

Steering;Frame

Body

Front Brake Lever;Master Cylinder Assembly

Auxiliary Brake Pedal; Master Cylinder Assembly

Throttle Control

Arctic Cat ATV 300 Utility/DVX 300 2011 Specifications

General IconGeneral
BrandArctic Cat
ModelATV 300 Utility/DVX 300 2011
CategoryOffroad Vehicle
LanguageEnglish

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