EasyManua.ls Logo

Arctic Cat ATV 300 Utility/DVX 300 2011 User Manual

Arctic Cat ATV 300 Utility/DVX 300 2011
117 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2011 Arctic Cat
ATV 300 Utility/DVX 300. This manual is designed to aid service personnel in service-oriented applications.
This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the
standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual
as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
The service technician should become familiar with the operation and construction of each component or system by
carefully studying this manual. This manual will assist the service technician in becoming more aware of and efficient
with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor.
All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize
important information. The symbol ! WARNING identifies personal safety-related information. Be sure to fol-
low the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identi-
fies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility
of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular
attention. The symbol
AT THIS POINT directs the technician to certain and specific procedures to promote
efficiency and to improve clarity.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs
used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic
Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
All materials and specifications are subject to change without notice.
Keep this manual accessible in the shop area for reference.
Product Service and
Warranty Department
Arctic Cat Inc.
© 2010 Arctic Cat Inc. August 2010
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Manual
Table of Contents
For Arctic Cat Parts Call 606-678-9623 or 606-561-4983
www.mymowerparts.com

Table of Contents

Questions and Answers:

Arctic Cat ATV 300 Utility/DVX 300 2011 Specifications

General IconGeneral
BrandArctic Cat
ModelATV 300 Utility/DVX 300 2011
CategoryOffroad Vehicle
LanguageEnglish

Summary

General Information

Torque Specifications

Detailed torque values for various fasteners and components.

Periodic Maintenance/Tune-Up

Periodic Maintenance Chart

Chart detailing maintenance intervals and required service items.

Engine/Transmission

Electrical System

Testing Electrical Components

Procedures for testing various electrical system components.

Battery

Information on battery maintenance, cleaning, and charging.

Hydraulic Brake Systems

CHECKING/BLEEDING

Procedures for checking and bleeding the hydraulic brake system.

CHECKING/REPLACING FRONT PADS

Steps to check and replace front brake pads.

Auxiliary/Rear Hydraulic Brake

MEASURING/REPLACING REAR BRAKE PADS (Utility)

Procedure for measuring and replacing rear brake pads.

Checking/Replacing V-Belt

Removing Engine/ Transmission

Top-Side Components

Removing Top-Side Components

Steps for removing top-side engine components.

Servicing Top-Side Components

PISTON ASSEMBLY

CYLINDER ASSEMBLY

Installing Top-Side Components

Left-Side Components

Removing Left-Side Components

Steps for removing left-side engine components.

Servicing Left-Side Components

DRIVEN PULLEY/CENTRIFUGAL CLUTCH ASSEMBLY

Installing Left-Side Components

Right-Side Components

Center Crankcase Components

Disassembling Crankcase Half

Joining Crankcase Halves

Installing Engine/ Transmission

Troubleshooting

Problem: Engine will not start or is hard to start (Compression too low)

Troubleshooting steps for low engine compression.

Problem: Spark absent or weak

Troubleshooting steps for absent or weak spark.

Problem: Suspension too soft

Troubleshooting steps for soft suspension.

Problem: Handling too heavy or stiff

Troubleshooting steps for heavy or stiff handling.

Problem: Engine noisy (Excessive valve chatter)

Troubleshooting steps for noisy engines due to valve chatter.

Problem: Magneto does not charge

Troubleshooting steps when magneto does not charge.

Problem: Braking poor

Troubleshooting steps for poor braking performance.

Problem: Steering oscillation

Troubleshooting steps for steering oscillation.

Problem: Steering impaired

Troubleshooting steps for impaired steering.

Problem: Engine overheats

Troubleshooting steps for engine overheating issues.

Fuel/Lubrication/Cooling

Oil Pump

Radiator

Hoses/Thermostat

Water Pump

Ignition Switch

Handlebar Control Switches

Starter Relay

Regulator/Rectifier

Start-in-Gear Relay

Drive System

Rear Drive Axle (Utility)

REPLACING SWING ARM SEALS AND BEARINGS

Suspension

Rear Shock Absorber

Swing Arm

ASSEMBLING AND INSTALLING

Front A-Arms

Wheels and Tires

Steering/Frame

Body

Front Brake Lever/Master Cylinder Assembly

Auxiliary Brake Pedal/ Master Cylinder Assembly

Throttle Control

Related product manuals