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Arctic Cat ATV 2005 User Manual

Arctic Cat ATV 2005
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ATV
2005
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Operator's Manual
UNDER
16
!
WARNING
Do not remove this Operators Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.
Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
NEVER operate this ATV if you are
under 16.
TMTM

Table of Contents

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Arctic Cat ATV 2005 Specifications

General IconGeneral
BrandArctic Cat
ModelATV 2005
CategoryOffroad Vehicle
LanguageEnglish

Summary

ATV Hazard Overview

Introduction

Protect Your Sport

Guidelines for responsible ATV riding and respect for the sport.

ATV Operation Hazards

ATV Safety Alert

Preventing Death or Severe Injury

Essential safety procedures and recommendations to prevent accidents and injuries.

Rider Training Course Information

Hang Tags and Warning Labels

Warning Labels (250/300 Models)

Warning Labels (400/500/650/650 V-Twin Models)

Warning Labels (400 TBX/500 TBX Models)

Parts and Controls Location (250/300)

Parts and Controls Location (400 FIS/ACT)

Parts and Controls Location (500/650/650 V-Twin)

Parts and Controls Location (400 TBX/500 TBX)

Safety Warnings: Instruction, Age, Passengers

Operating Without Proper Instruction

Hazard of operating without training; how to avoid by taking a certified course.

Under Age 16 Operation

Hazard of allowing under 16s to operate; children may lack skills, judgment.

Carrying Passengers

Hazard of carrying passengers; reduces balance, control, and increases accident risk.

Safety Warnings: Surfaces, Roads, Gear

Operation on Paved Surfaces

Hazard of using ATVs on pavement; affects handling and control.

Operation on Public Roads

Hazard of collision with other vehicles; often illegal.

Lack of Protective Gear

Hazard of operating without helmet, eye protection, and proper clothing.

Safety Warnings: Alcohol, Speed, Stunts, Reverse

Alcohol or Drug Use

Hazard of impaired judgment, reaction, and balance from alcohol or drugs.

Excessive Speeds

Hazard of increased risk of losing control and accidents due to high speeds.

Stunts and Wheelies

Hazard of accidents, including rollovers, from attempting stunts.

Improper Reverse Operation

Hazard of hitting obstacles or people when operating in reverse.

Safety Warnings: Inspection, Hands/Feet, Terrain

Failure to Inspect or Maintain

Hazard of accidents or damage from not inspecting or maintaining the ATV.

Removing Hands or Feet

Hazard of losing control or balance by removing hands from handlebars or feet from footrests.

Unfamiliar Terrain

Hazard of hidden obstacles on unfamiliar terrain leading to loss of control or overturning.

Safety Warnings: Terrain Type, Turning, Hills

Rough, Slippery, or Loose Terrain

Hazard of loss of traction or control on challenging terrain, possibly leading to rollover.

Improper Turning

Hazard of loss of control or collision/rollover from incorrect turning techniques.

Operating on Steep Hills

Hazard of overturning more easily on steep hills compared to level ground.

Safety Warnings: Hill Climbing and Descending

Climbing Hills Improperly

Hazard of loss of control or overturning from improper hill climbing techniques.

Going Down Hills Improperly

Hazard of loss of control or overturning from improper downhill riding techniques.

Safety Warnings: Hill Maneuvers and Stalling

Crossing Hills or Turning on Hills

Hazard of loss of control or overturning from improper hill crossing or turning.

Stalling or Rolling Backwards on Hill

Hazard of overturning from stalling or rolling backwards while climbing a hill.

Safety Warnings: Obstacles, Skidding, Water

Operating Over Obstacles

Hazard of loss of control, collision, or overturn from improperly navigating obstacles.

Skidding or Sliding

Hazard of losing control or overturning from skidding or sliding on slippery surfaces.

Deep or Fast Flowing Water

Hazard of loss of traction and control from operating in water too deep or fast.

Safety Warnings: Tires, Modifications, Cargo

Improper Tires or Tire Pressure

Hazard of loss of control from using incorrect tires or improper tire pressure.

Improper Modifications

Hazard of accidents from improper installation of accessories or modifications.

Overloading or Improper Cargo/Towing

Hazard of accident from changes in handling due to overloading or improper cargo/towing.

Prevention Overview

Safe Riding Clothing and Gear

Guidelines on selecting appropriate clothing and protective gear for ATV riding.

Prevention: Protective Gear and ATV Condition

Helmet

Importance of wearing approved helmets and types that provide full-face protection.

Eye Protection

Importance of wearing eye protection like goggles; sunglasses are not recommended.

Condition of the ATV

Checks required before each ride for brakes, throttle, tires, fluids, lights, controls, etc.

Prevention: Pre-Ride Checks (T-CLOC)

Tires and Wheels

Checking tire pressure, tread, and sidewalls for safety and proper handling.

Controls and Cables

Checking transmission positions, brakes, and throttle for proper function.

Lights and Electric

Checking headlights, taillight, and indicator lights for proper operation.

Prevention: Essential Items and Checks

Oil and Fuel

Ensuring full fuel tank, adequate oil level, and checking for fluid leaks before riding.

Chassis

Checking suspension, shocks, fenders, and steering for proper condition.

First Aid and Survival

Recommended items to carry for emergencies: tools, water, ID, first aid kit.

Prevention: Preparedness and Navigation

Identification

Carrying ID for emergency personnel to identify the rider.

Money

Importance of having money for urgent phone calls or other needs.

Maps

Using maps for navigation, especially on unfamiliar trails.

Active Riding Overview

Basic Operating Maneuvers

Foundation of ATV riding: mounting, starting, braking, shifting, parking, and dismounting.

Active Riding: Starting Cold Engines

Starting A Cold Engine (250/300/650 V-Twin)

Procedure for starting a cold engine, including choke usage and throttle control.

Starting A Cold Engine (400/500/650)

Procedure for starting a cold engine on 400, 500, and 650 models.

Active Riding: Temperature and Emergency Start

Varying Temperature Adjustments

Recommendations for oil viscosity and battery kits based on ambient temperature.

Emergency Starting

Using the recoil starter if the electric starter becomes inoperative.

Active Riding: Braking and Shifting (Manual)

Braking/Stopping

Proper techniques for smooth and quick stops using front and rear brakes.

Shifting (Manual Transmission)

Steps for shifting through gears and into neutral on manual transmission models.

Active Riding: Shifting (Automatic)

Shifting (Automatic Transmission)

Steps for shifting between high, low, and reverse gears on automatic transmission models.

Active Riding: Parking, Dismounting, Handling

Parking

Steps for safely parking the ATV, including shifting and engaging the brake lock.

Dismounting the ATV

Procedure for safely getting off the ATV after parking.

How to Handle the ATV (Active Riding Techniques)

Learning to lean and shift weight to maintain control during turns and maneuvers.

Active Riding: Leaning and Wide Turns

Leaning, Weight Shift, and Balance

How to move body weight and lean into turns to maintain balance and control.

Wide Turns

Method for executing wide turns by easing off throttle, shifting weight, and increasing speed.

Active Riding: Sharp and Quick Turns

Sharp Turns

Advanced skill for sharp turns: easing throttle, leaning, shifting weight, and adjusting handlebars.

Quick Turns

Difficult technique for quick turns, done after experiencing the ATV.

Active Riding: K-Turns and Uphill Riding

K-Turns

Procedure for executing K-turns when stalling while riding uphill.

Riding Uphill

Method for safely riding uphill, including shifting weight and gear selection.

Active Riding: Downhill, Sidehilling, Swerving

Riding Downhill

Techniques for riding downhill safely, focusing on brake use and body position.

Sidehilling/Traversing

Advanced skill for sidehilling; avoiding it is recommended unless necessary.

Active Riding: Swerving and Obstacles

Swerving

Emergency reaction technique similar to quick turns, involving weight shift and balance.

Crossing Obstacles

Guidelines for overcoming two-track and single-track obstacles safely.

Active Riding: Tips and Reversing

Tips

General advice for situations like reversing, skidding, parking, and crossing water.

Reversing

Procedure for safely reversing the ATV, emphasizing slow speed and visibility.

Active Riding: Skidding, Parking, Water, Roads

Skidding or Sliding

How to recover from loss of control after hitting sand, ice, oil, or water.

Parking on a Hill

Steps for parking on a hill, including gear selection and brake lock engagement.

Stalling on a Hill

What to do if the ATV stalls while riding uphill to prevent rolling backward.

Active Riding: Cold Weather and Stopping

Driving In Cold Weather

Precautions and checks for operating the ATV in cold weather conditions.

Stopping The ATV

Procedure for stopping the ATV by releasing throttle and applying brakes.

Sound Judgment Overview

Risk Factor Survey

Short survey to assess personal risk-taking behavior while operating vehicles.

Sound Judgment: Environment and Conditions

Environment

Respecting the environment and understanding its influence on ATV operation.

Weather

Importance of considering weather conditions and checking forecasts before riding.

Terrain

Awareness of terrain changes and checking surroundings before and during rides.

Night Riding

Discourages night riding due to reduced visibility and increased difficulty.

Sound Judgment: Social and Equipment Factors

Riding Companions

Maintaining space between riders for visibility, especially in dusty or dirty conditions.

Other Vehicles

Respecting other vehicles on public lands and ensuring visibility.

Those Around You

Being aware of people's unpredictable actions and making yourself visible.

Equipment

Understanding the ATV's limits and the importance of proper maintenance.

Sound Judgment: Maintenance and Cargo

ATV Maintenance

Importance of regular maintenance for optimal ATV performance and safety.

Cargo Limitations

Guidelines for limiting cargo weight and distribution to maintain ATV balance and control.

Personal Choices

Emphasizes that making good personal choices is the rider's responsibility.

Sound Judgment: Modifications and Substances

Multi-Rack Platform (MRP) Rack

Instructions for installing MRP accessories and caution with additional loads.

Alcohol and Drug Consumption

Dangers of alcohol, prescription, and illegal drugs affecting judgment and performance.

Sound Judgment: Personal Factors

Your Physical Condition

Impact of physical exhaustion on coordination and performance, similar to being drunk.

Reckless Riding

Risks of speeding, showboating, and stunts; increased chance of hospitalization.

Laws and Regulations

Importance of knowing and following local ATV laws to avoid legal consequences.

Supervision

Taking Responsibility

Emphasizes the supervisor's role in ensuring safe ATV operation based on knowledge.

Inexperienced/Untrained Riders

Responsibility to prevent untrained individuals from riding the ATV.

Experienced/Trained Riders

Responsibility to supervise experienced riders, ensuring they know the specific ATV.

Supervision: Age-Appropriate Sizing

DIVISION II - PREFACE (Operation/Maintenance)

PARTS AND ACCESSORIES

Importance of using genuine Arctic Cat parts, oil, and accessories for proper function.

Declaration of Conformity

250 ATV Specifications

300 ATV Specifications

400 AUTO ATV Specifications

400 TBX ATV Specifications

500/500 TBX ATV Specifications

650 ATV Specifications

650 V-Twin ATV Specifications

General Information: ATV Identification Numbers

ATV IDENTIFICATION NUMBERS

Locating Vehicle Identification Number (VIN) and Engine Serial Number (ESN) on different models.

General Information: Control Locations and Functions

CONTROL LOCATIONS AND FUNCTIONS

Explanation of control locations and functions, starting with the ignition switch.

General Information: Speedometer/Indicator Lights (400 FIS/500/650)

Speedometer/Indicator Lights (400 FIS/500/650)

Description of the speedometer, odometer, trip meters, and indicator lights for specific models.

General Information: Speedometer/Indicator Lights (650 V-Twin)

Speedometer/Indicator Lights (650 V-Twin)

Explanation of indicators and controls for the 650 V-Twin model's speedometer.

General Information: Reverse Shift Lever (Manual Transmission)

Reverse Shift Lever (Manual Transmission)

Procedure for shifting into reverse gear on manual transmission models.

General Information: Range Lever and Shifting

Range Lever (250/300)

Using the range lever to change transmission output ratios (High, Low, Super-Low).

Shifting (Automatic Transmission)

Steps for shifting between high, low, and reverse gears on automatic transmission models.

General Information: Drive Selectors and Differential Lock

Front Drive Selector Switch (400 TBX/500/650/650 V-Twin)

Operating the automatic drive selector for 2-wheel or 4-wheel drive.

Front Differential Lock (FIS Models)

Mechanically locking the front differential to apply equal power to both front wheels.

General Information: Brakes and Switches

Hand Brake

Using the hand brake as the normal operating brake.

Brake Lever Lock

Procedure for engaging and releasing the brake lever lock.

General Information: Switches and Levers

Reverse Override Switch - Automatic Transmission

Using the reverse speed limiter system for additional RPM in reverse.

Choke Lever (250/300/650 V-Twin)

Using the choke lever to help start a cold engine.

General Information: Decompression and Fuel Systems

Decompression Lever (250/300)

Using the manual decompression lever for easier engine cranking with recoil starter.

General Information: Starters and Hoses

EMERGENCY RECOIL STARTER

Using the emergency recoil starter if the electric starter is inoperative.

GAS/VENT HOSES

Replacing gas hose and ensuring proper routing of carburetor vent hose.

General Information: Oil Level Checks

OIL LEVEL INSPECTION WINDOW (Manual Transmission Models)

Checking engine oil level via the inspection window on manual transmission models.

OIL LEVEL STICK (Automatic Transmission Models)

Checking engine oil level using the oil level stick on automatic transmission models.

General Information: Latches

SEAT LATCH (250/300)

Procedure for removing and locking the seat on 250/300 models.

SEAT LATCH (400 FIS/ACT)

Procedure for removing and locking the seat on 400 FIS/ACT models.

SEAT LATCH (400 TBX/500/650/650 V-Twin)

Procedure for removing and locking the seat on 400 TBX, 500, 650, and 650 V-Twin models.

General Information: Cargo and Storage

CARGO BOX LATCH HANDLES (400 TBX/500 TBX)

Operating cargo box latch handles to raise and lower the cargo box.

SIDE STORAGE COMPARTMENT STRAPS (400 TBX/500 TBX)

Opening and closing side storage compartment straps.

General Information: Trailering and Transport

TRAILERING AND TOWING

Safe practices for trailering and towing, including speed and hitch ball size.

TRANSPORTING ATV

Procedure for properly securing the ATV for transport on its wheels.

General Information: Fuel and Lubricants

GASOLINE-OIL LUBRICANT

Recommended gasoline octane, engine oil type, and front/rear drive lubricant.

General Information: Break-In and Burnishing

BREAK-IN PROCEDURE

Procedure for breaking in new ATVs to ensure maximum life and performance.

General Maintenance Overview

General Maintenance: Maintenance Schedule

MAINTENANCE SCHEDULE

Schedule for inspecting, cleaning, adjusting, and replacing parts at specified intervals.

General Maintenance: Cooling and Shocks

LIQUID COOLING SYSTEM (500/650/650 V-Twin)

Checking cooling system for leaks, damage, and coolant level.

SHOCK ABSORBERS

Visually checking shock absorbers for fluid leakage, cracks, or bent rods.

General Maintenance: Lubrication and Oil Change (250/300)

GENERAL LUBRICATION

Lubricating cables periodically for smooth operation.

Engine/Transmission Oil and Filter (250/300)

Procedure for changing engine oil and filter on 250/300 models.

General Maintenance: Oil Change (400/500/650)

Engine/Transmission Oil and Filter (400/500/650)

Procedure for changing engine oil and filter on 400, 500, and 650 models.

General Maintenance: Oil Change (650 V-Twin)

Engine/Transmission Oil and Filter (650 V Twin)

Procedure for changing engine oil and filter on 650 V-Twin models.

General Maintenance: Differential and Drive Lubricant

Front Differential And Rear Drive Gear Lubricant (Inspecting/Changing)

Procedure for inspecting and changing lubricant in front differential and rear drive.

General Maintenance: Brakes

Brake Fluid

Checking brake fluid level in the reservoir and adding DOT 4 fluid if low.

Brake Lever Lock

Checking proper engagement of the brake lever lock to secure wheels.

General Maintenance: Auxiliary Brake (250/300/400 ACT)

AUXILIARY BRAKE (250/300/400 ACT)

Maintaining the auxiliary brake for full functionality and adjusting its free-play.

General Maintenance: Auxiliary Brake (FIS Models)

AUXILIARY BRAKE (FIS Models)

Adjusting the auxiliary brake linkage for proper function on FIS models.

General Maintenance: Protective Boots

PROTECTIVE RUBBER BOOTS

Inspecting protective boots for cracks, tears, or perforations.

Ball Joint Boots (Upper and Lower/Right and Left)

Inspecting ball joint boots for damage and checking for free-play.

General Maintenance: Tie Rod Boots and Gearshift

Tie Rod Boots (Inner and Outer/Right and Left)

Inspecting tie rod boots for cracks, tears, or perforations.

Drive Axle Boots

Inspecting drive axle boots for cracks, tears, or perforations.

GEARSHIFT PEDAL ADJUSTMENT (250/300)

Checking and adjusting the gearshift pedal position if necessary.

General Maintenance: Battery

BATTERY

Checking battery fluid level, cleaning terminals, and charging procedures.

General Maintenance: Spark Plug

SPARK PLUG

Inspecting spark plug, adjusting gap, and proper installation for optimal ignition.

General Maintenance: Engine and Throttle Adjustments

ENGINE IDLE RPM ADJUSTMENT

Procedure for properly adjusting the engine's idle RPM.

THROTTLE CABLE ADJUSTMENT

Procedure for adjusting throttle cable free-play for proper throttle lever operation.

General Maintenance: Air Filter Service

AIR FILTER

Cleaning and inspecting the air filter to ensure good engine power and gas mileage.

General Maintenance: Drain Tubes and Covers

AIR FILTER HOUSING DRAIN TUBE

Checking and draining the air filter housing drain tube for accumulated gasoline or oil.

DRAINING V-BELT COVER (Automatic Transmission)

Procedure for draining water from the V-belt cover on automatic transmission models.

General Maintenance: Tires and Belts

Tire Tread Condition

Importance of checking tire tread depth and replacing worn tires.

Tire Replacement

Precautions for replacing tubeless tires without damaging rims or beads.

General Maintenance: Tire Repair, Wheels, Muffler

Tubeless Tire Repair

Methods for repairing or replacing punctured ATV tires.

WHEEL REMOVAL

Step-by-step procedure for removing and reinstalling ATV wheels.

MUFFLER/SPARK ARRESTER

Procedure for cleaning the muffler/spark arrester at specified intervals.

General Maintenance: Headlights and Aim

Headlight

Procedure for replacing headlight bulbs, handling with care.

Taillight/Brakelight

Procedure for replacing taillight and brakelight bulbs.

CHECKING/ ADJUSTING HEADLIGHT AIM

Steps to adjust headlights vertically and horizontally for proper beam aim.

General Maintenance: Fuses and Bulbs

FUSES

Location of fuse blocks and importance of checking fuses for electrical system failures.

LIGHT BULB REPLACEMENT

Guidelines for replacing headlight and taillight/brakelight bulbs.

General Maintenance: Electrical and Storage

ELECTRICAL OUTPUT TERMINALS

Location of output terminals for electrical accessories on the ATV.

STORAGE COMPARTMENT/TOOLS

Information about the provided tool kit and storage compartment locations.

Preparation for Storage

Preparation After Storage

Limited Warranty Information

Warranty Procedure and Owner Responsibility

Change of Address, Ownership, or Warranty Transfer

Emission Control Warranty Statement (California)

Emission Control System Limited Warranty

Emission Control Warranty Statement (Owner Responsibilities)

Emission Control System Limited Warranty (Legal Rights)

Identification Numbers Record

General ATV Use Safety Warnings

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