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Arctic Cat 366 ATV 2008 User Manual

Arctic Cat 366 ATV 2008
143 pages
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FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2008 Arc-
tic Cat 366 ATV. The complete manual is designed to aid service personnel in service-oriented applications.
This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to
the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this
manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given
condition.
The service technician should become familiar with the operation and construction of each component or system
by carefully studying the complete manual. This manual will assist the service technician in becoming more aware
of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves
time and labor.
All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to
emphasize important information. The symbol ! WARNING identifies personal safety-related information.
Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. The
symbol ! CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the direc-
tive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies
supplementary information worthy of particular attention. The symbol
AT THIS POINT directs the tech-
nician to certain and specific procedures to promote efficiency and to improve clarity.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photo-
graphs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
All materials and specifications are subject to change without notice.
Keep this manual accessible in the shop area for reference.
Product Service and
Warranty Department
Arctic Cat Inc.
© 2008 Arctic Cat Inc. January 2008
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Back to TOC
FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983
www.mymowerparts.com

Table of Contents

Questions and Answers:

Arctic Cat 366 ATV 2008 Specifications

General IconGeneral
BrandArctic Cat
Model366 ATV 2008
CategoryOffroad Vehicle
LanguageEnglish

Summary

SECTION 1 - GENERAL INFORMATION/SPECIFICATIONS

General Specifications

Detailed technical specifications for the ATV model.

Torque Specifications

Crucial torque values for various fasteners and components.

SECTION 2 - PERIODIC MAINTENANCE

Periodic Maintenance Chart

A comprehensive schedule of all maintenance tasks.

Valve/Tappet Clearance

Procedures for checking and adjusting valve clearances.

Testing Engine Compression

Method for testing the engine's compression levels.

Engine/Transmission Oil - Filter - Strainer

Procedures for changing engine oil and servicing the filter/strainer.

Hydraulic Brake Systems

Procedures for checking and bleeding the hydraulic brake system.

SECTION 3 - ENGINE/TRANSMISSION

Engine/Transmission

Overview of engine and transmission servicing procedures.

Removing Engine/Transmission

Top-Side Components

Procedures for servicing components on the top of the engine.

Piston

Service procedures for the engine piston and rings.

Servicing Top-Side Components

Detailed service instructions for top-side engine parts.

PISTON ASSEMBLY

Procedures for servicing the piston and associated components.

CYLINDER/CYLINDER HEAD ASSEMBLY

Procedures for servicing the cylinder and cylinder head.

Installing Top-Side Components

Procedures for installing serviced top-side engine components.

C. Cylinder Head/Camshaft

Installing the cylinder head and camshaft assembly.

Left-Side Components

Servicing components located on the left side of the engine.

Installing Left-Side Components

Procedures for installing serviced left-side engine components.

Right-Side Components

Servicing components located on the right side of the engine.

Servicing Right-Side Components

Detailed service instructions for right-side engine parts.

Installing Right-Side Components

Procedures for installing serviced right-side engine components.

Separating Crankcase Halves

Procedures to split the engine crankcase halves.

Disassembling Crankcase Half

Disassembling individual crankcase halves.

Servicing Center Crankcase Components

Detailed service for center crankcase components.

COUNTERSHAFT

Procedures for servicing the countershaft.

Assembling Crankcase Half

Procedures for assembling a crankcase half after service.

Joining Crankcase Halves

Procedures for joining the crankcase halves together.

Installing Engine/Transmission

Steps to install the engine and transmission into the frame.

SECTION 4 - FUEL/LUBRICATION/COOLING

Fuel/Lubrication/Cooling

Overview of fuel, lubrication, and cooling systems.

Carburetor Specifications

Specifications for the carburetor.

Carburetor

Procedures for carburetor service.

Oil Filter/Oil Pump

Procedures for oil filter and pump.

Troubleshooting

Troubleshooting for fuel/lubrication issues.

SECTION 5 - ELECTRICAL SYSTEM

Electrical System

Overview of the ATV's electrical system.

Specifications

Electrical system specifications.

Ignition Coil

Testing the ignition coil.

Stator Coil

Testing the stator coil.

Starter Motor

Testing and servicing the starter motor.

CDI Unit

Information and testing of the CDI unit.

Regulator/Rectifier

Testing the regulator/rectifier.

SECTION 6 - DRIVE SYSTEM

Drive System

Overview of the drive system.

Front Drive Actuator

Procedures for the front drive actuator.

Front Differential

Procedures for the front differential.

Removing Differential

Steps to remove the front differential.

Drive Axles

Procedures for drive axles.

Rear Gear Case

Procedures for the rear gear case.

Hydraulic Brake Caliper

Procedures for the hydraulic brake caliper.

Troubleshooting Drive System

Troubleshooting drive system issues.

Troubleshooting Brake System

Troubleshooting brake system issues.

SECTION 7 - SUSPENSION

Suspension

Overview of the suspension system.

SECTION 8 - STEERING/FRAME

Steering/Frame

Overview of steering and frame components.

Troubleshooting

Troubleshooting steering and frame issues.

SECTION 9 - CONTROLS/INDICATORS

Hand Brake Lever/Master Cylinder Assembly

Procedures for the hand brake lever and master cylinder.

Throttle Control

Procedures for the throttle control.

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