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Armstrong EHU-800 Series - User Manual

Armstrong EHU-800 Series
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Series EHU-800 Humidifier
Installation and Operation Manual
530-EN V2.4
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Summary

Series EHU-800 Humidifier Overview

Product Overview and Usage

General introduction to the Series EHU-800 humidifier and its purpose.

About the Series EHU-800 Humidifier

Electrical Safety Precautions

Essential safety guidelines for handling high voltage and electrical components of the humidifier.

Electrical Requirements and Disconnect Switch

Details electrical specifications, circuit breaker needs, and disconnect switch requirements.

Humidifier Nameplate Description

Nameplate Information Explained

Detailed explanation of each item and its meaning on the humidifier's nameplate.

Accreditation and Compliance Standards

Accreditation Standards (UL, CCC, CE)

Lists the certifications and standards the humidifier meets.

Material Accreditation

Material Specifications

Information regarding the materials used in the humidifier's construction.

Delivery Contents

Package Contents List

Details the items included in the humidifier's delivery package.

Shipment Inspection and Local Code Compliance

Shipment Inspection and Code Compliance

Instructions for checking shipments and ensuring installation compliance with local codes.

Humidifier Dimensions and Weight

Physical Dimensions and Weight Data

Provides detailed measurements and weight specifications for various EHU models.

Humidifier Component Part Overview

Component Identification and Part Numbers

Lists all parts of the humidifier with their corresponding part numbers and model usage.

Preparation and Installation Guide

Site Selection Criteria

Guidelines for choosing an appropriate and safe location for humidifier installation.

Water Quality and Treatment

EHU Water Requirements and Conductivity

Explains EHU operation, conductivity needs, and factors affecting it.

Drain Cycle and Water Treatment Guidelines

Describes automatic drain function and provides guidance for water conductivity issues.

Water Conductivity Issues and Remedies

Details problems with high conductivity and offers remedies.

Installation Procedures

Placing and Wall Attachment

Instructions for mounting the humidifier securely to a wall.

Water Connection and Drainage

Details on connecting water supply and drain lines, including safety warnings.

Steam Pipe Positioning and Dispersion

Guidance on installing the steam dispersion tube for optimal vapor mixing.

Electrical Service Wiring

Information on connecting the unit to the electrical service and fuse requirements.

Electrical Schematics

EHU-801 1 PH Schematic

Wiring diagram for the EHU-801 single-phase model.

EHU-801 3 PH Schematic

Wiring diagram for the EHU-801 three-phase model.

EHU-803 1 PH Schematic

Wiring diagram for the EHU-803 single-phase model.

EHU-803 3 PH Schematic

Wiring diagram for the EHU-803 three-phase model.

EHU-804 1 PH Schematic

Wiring diagram for the EHU-804 single-phase model.

EHU-804 3 PH Schematic

Wiring diagram for the EHU-804 three-phase model.

Control Wiring and Configuration

General Wiring Precautions

Important safety and wiring guidelines before connecting control signals.

Control Signal Configuration (Dipswitch S2)

Instructions for setting dipswitches based on the control signal type (VDC, mA).

Connecting Controllers and Safety Switches

Wiring diagrams for connecting humidistats, pressure, and high limit switches.

Connecting External Sensors and Systems

Wiring for sensors, BMS, and room-mounted modulating humidistats.

Performance Specifications

Single Phase Output Ranges

Tables detailing output capacities (lbs/hr, kg/hr) for single-phase models.

Three Phase Output Ranges

Tables detailing output capacities (lbs/hr, kg/hr) for three-phase models.

Recommended Branch Circuits

Guidance on selecting appropriate wire size and circuit breakers for different amp ratings.

Remote Information Board Functionality

Remote Contact Wiring Schemes

Schemes for modifying remote contacts (NO/NF) for various functions.

Remote Contact Functions

Description of dry contacts for steam production, general fault, and maintenance.

Control Humidistat and Airflow Switch Integration

Wall Mounted Humidistat Installation

Guidelines for optimal placement and conditions for wall-mounted humidistats.

Duct Mounted Humidistat Installation

Recommendations for installing duct-mounted high limit humidistats.

Airflow Switch Functionality

Explains the role of an airflow switch in deactivating the humidifier during low airflow.

System Management and Menu Navigation

Humidifier Status Display Screens

Overview of the main display screens showing humidifier status and operational data.

Configuration Options and Settings Adjustment

Step-by-step guide to changing humidifier configuration settings via the keypad.

Accessing and Modifying Menu Settings

Details on navigating menus for steam capacity, maintenance intervals, and drain settings.

Maintenance Messages and Alerts

Inspection Due Message

Indicates when initial inspection and checks are required after 50 hours of operation.

Service Due and Overdue Messages

Alerts for maintenance intervals and critical overdue states, including system shutdown.

Replace Contactor Message

Notifies the user after 10,000 hours of run time, recommending contactor replacement.

Error Messages and Troubleshooting

Contactor Failures (P1, P2)

Identifies and troubleshoots contactor engagement issues (failure or blocked).

Inlet Water Valve Fault (P3)

Detects water leaking into the tank, requiring checks of fill and drain valves.

Water Supply and Drain Faults (P4, P5)

Troubleshoots issues with no water detection and drain system faults.

High Cylinder Current Fault (P8)

Addresses high tank electrode current, indicating a need for drain valve operation and cleaning.

Communications Setup

Modbus Communication Wiring

Details wiring for RS-485 connection for Modbus communication.

Modbus Configuration Steps

Guide to setting control signal, EHU identification, and baud rate for Modbus.

Modbus Variants List

Register Address and Data Mapping

Table mapping Modbus registers to humidifier parameters and data classes.

Operational Guidelines

Monitoring Stat Demand and Current

Explains how to interpret stat demand and current readings for normal operation.

Automatic and Manual Drain Operation

Describes the function of automatic and manual drain modes for conductivity control.

Maintenance Recommendations and Precautions

Routine Service Checks and Arcing Precautions

Periodic checks for leaks, arcing, and hose integrity, plus safety actions for arcing.

Arcing Troubleshooting Points

Specific checks for drain valve function and fuse status during arcing events.

Steam Generator Maintenance

Steam Generator Component Overview

Identifies key parts of the steam generator requiring maintenance or replacement.

Tank Cleaning Procedures

Indications for Tank Cleaning

When cleaning is needed based on service time, buildup, or maintenance messages.

Chemical Steam Cylinder Cleaning

Step-by-step guide for chemically cleaning the steam generator, including safety.

Tank and Electrode Management

Tank Replacement Criteria and Electrode Disintegration

When to replace the tank, and causes of electrode wear like conductivity and voltage.

Recommended Removal and Replacement Procedure

Step-by-step guide for safely removing, cleaning, and replacing tank/electrodes.

Tank Disassembly Procedures (EHU-803;804 & EHU-801)

Detailed steps for disassembling tank halves for different EHU models.

Valves Maintenance and Repair

Drain System Failure Troubleshooting

Steps to diagnose and fix issues with the drain valve operation.

Fill System Failure Troubleshooting

Steps to diagnose and fix issues with the fill valve operation and water pressure.

Pre Start Up Checklist

Humidifier and Piping Configuration Verification

Confirms model, capacity, mounting, and steam dispersion piping setup.

Plumbing, Wiring, and Control Signal Checks

Verifies inlet water pressure, drain lines, wiring, and control signal installation.

Start Up Procedure

Pre Start Up Checklist and Initial Checks

Ensures checklist completion and verifies initial electrical and water connections.

Power On and System Operation Verification

Steps for powering on, observing display, and verifying demand signal and valve operation.

Legacy EHU PCB Index

PCB Index and Control Wiring Precautions

Information on PCB index and control wiring precautions for legacy models.

Control Connection Details

Main Board Connector and Fuse Layout

Identifies connectors and fuses on the main control board for EHU-800.

Limited Warranty and Remedy

Warranty Terms and Limitations

Outlines the warranty period, exclusions, and limitations of liability.

Special Warranty Period

Specifies the warranty duration for EHU-800 and related humidifiers.

Principle of Operation Overview

Detailed explanation of how the EHU-800 converts water to steam using electrodes.

Summary

Series EHU-800 Humidifier Overview

Product Overview and Usage

General introduction to the Series EHU-800 humidifier and its purpose.

About the Series EHU-800 Humidifier

Electrical Safety Precautions

Essential safety guidelines for handling high voltage and electrical components of the humidifier.

Electrical Requirements and Disconnect Switch

Details electrical specifications, circuit breaker needs, and disconnect switch requirements.

Humidifier Nameplate Description

Nameplate Information Explained

Detailed explanation of each item and its meaning on the humidifier's nameplate.

Accreditation and Compliance Standards

Accreditation Standards (UL, CCC, CE)

Lists the certifications and standards the humidifier meets.

Material Accreditation

Material Specifications

Information regarding the materials used in the humidifier's construction.

Delivery Contents

Package Contents List

Details the items included in the humidifier's delivery package.

Shipment Inspection and Local Code Compliance

Shipment Inspection and Code Compliance

Instructions for checking shipments and ensuring installation compliance with local codes.

Humidifier Dimensions and Weight

Physical Dimensions and Weight Data

Provides detailed measurements and weight specifications for various EHU models.

Humidifier Component Part Overview

Component Identification and Part Numbers

Lists all parts of the humidifier with their corresponding part numbers and model usage.

Preparation and Installation Guide

Site Selection Criteria

Guidelines for choosing an appropriate and safe location for humidifier installation.

Water Quality and Treatment

EHU Water Requirements and Conductivity

Explains EHU operation, conductivity needs, and factors affecting it.

Drain Cycle and Water Treatment Guidelines

Describes automatic drain function and provides guidance for water conductivity issues.

Water Conductivity Issues and Remedies

Details problems with high conductivity and offers remedies.

Installation Procedures

Placing and Wall Attachment

Instructions for mounting the humidifier securely to a wall.

Water Connection and Drainage

Details on connecting water supply and drain lines, including safety warnings.

Steam Pipe Positioning and Dispersion

Guidance on installing the steam dispersion tube for optimal vapor mixing.

Electrical Service Wiring

Information on connecting the unit to the electrical service and fuse requirements.

Electrical Schematics

EHU-801 1 PH Schematic

Wiring diagram for the EHU-801 single-phase model.

EHU-801 3 PH Schematic

Wiring diagram for the EHU-801 three-phase model.

EHU-803 1 PH Schematic

Wiring diagram for the EHU-803 single-phase model.

EHU-803 3 PH Schematic

Wiring diagram for the EHU-803 three-phase model.

EHU-804 1 PH Schematic

Wiring diagram for the EHU-804 single-phase model.

EHU-804 3 PH Schematic

Wiring diagram for the EHU-804 three-phase model.

Control Wiring and Configuration

General Wiring Precautions

Important safety and wiring guidelines before connecting control signals.

Control Signal Configuration (Dipswitch S2)

Instructions for setting dipswitches based on the control signal type (VDC, mA).

Connecting Controllers and Safety Switches

Wiring diagrams for connecting humidistats, pressure, and high limit switches.

Connecting External Sensors and Systems

Wiring for sensors, BMS, and room-mounted modulating humidistats.

Performance Specifications

Single Phase Output Ranges

Tables detailing output capacities (lbs/hr, kg/hr) for single-phase models.

Three Phase Output Ranges

Tables detailing output capacities (lbs/hr, kg/hr) for three-phase models.

Recommended Branch Circuits

Guidance on selecting appropriate wire size and circuit breakers for different amp ratings.

Remote Information Board Functionality

Remote Contact Wiring Schemes

Schemes for modifying remote contacts (NO/NF) for various functions.

Remote Contact Functions

Description of dry contacts for steam production, general fault, and maintenance.

Control Humidistat and Airflow Switch Integration

Wall Mounted Humidistat Installation

Guidelines for optimal placement and conditions for wall-mounted humidistats.

Duct Mounted Humidistat Installation

Recommendations for installing duct-mounted high limit humidistats.

Airflow Switch Functionality

Explains the role of an airflow switch in deactivating the humidifier during low airflow.

System Management and Menu Navigation

Humidifier Status Display Screens

Overview of the main display screens showing humidifier status and operational data.

Configuration Options and Settings Adjustment

Step-by-step guide to changing humidifier configuration settings via the keypad.

Accessing and Modifying Menu Settings

Details on navigating menus for steam capacity, maintenance intervals, and drain settings.

Maintenance Messages and Alerts

Inspection Due Message

Indicates when initial inspection and checks are required after 50 hours of operation.

Service Due and Overdue Messages

Alerts for maintenance intervals and critical overdue states, including system shutdown.

Replace Contactor Message

Notifies the user after 10,000 hours of run time, recommending contactor replacement.

Error Messages and Troubleshooting

Contactor Failures (P1, P2)

Identifies and troubleshoots contactor engagement issues (failure or blocked).

Inlet Water Valve Fault (P3)

Detects water leaking into the tank, requiring checks of fill and drain valves.

Water Supply and Drain Faults (P4, P5)

Troubleshoots issues with no water detection and drain system faults.

High Cylinder Current Fault (P8)

Addresses high tank electrode current, indicating a need for drain valve operation and cleaning.

Communications Setup

Modbus Communication Wiring

Details wiring for RS-485 connection for Modbus communication.

Modbus Configuration Steps

Guide to setting control signal, EHU identification, and baud rate for Modbus.

Modbus Variants List

Register Address and Data Mapping

Table mapping Modbus registers to humidifier parameters and data classes.

Operational Guidelines

Monitoring Stat Demand and Current

Explains how to interpret stat demand and current readings for normal operation.

Automatic and Manual Drain Operation

Describes the function of automatic and manual drain modes for conductivity control.

Maintenance Recommendations and Precautions

Routine Service Checks and Arcing Precautions

Periodic checks for leaks, arcing, and hose integrity, plus safety actions for arcing.

Arcing Troubleshooting Points

Specific checks for drain valve function and fuse status during arcing events.

Steam Generator Maintenance

Steam Generator Component Overview

Identifies key parts of the steam generator requiring maintenance or replacement.

Tank Cleaning Procedures

Indications for Tank Cleaning

When cleaning is needed based on service time, buildup, or maintenance messages.

Chemical Steam Cylinder Cleaning

Step-by-step guide for chemically cleaning the steam generator, including safety.

Tank and Electrode Management

Tank Replacement Criteria and Electrode Disintegration

When to replace the tank, and causes of electrode wear like conductivity and voltage.

Recommended Removal and Replacement Procedure

Step-by-step guide for safely removing, cleaning, and replacing tank/electrodes.

Tank Disassembly Procedures (EHU-803;804 & EHU-801)

Detailed steps for disassembling tank halves for different EHU models.

Valves Maintenance and Repair

Drain System Failure Troubleshooting

Steps to diagnose and fix issues with the drain valve operation.

Fill System Failure Troubleshooting

Steps to diagnose and fix issues with the fill valve operation and water pressure.

Pre Start Up Checklist

Humidifier and Piping Configuration Verification

Confirms model, capacity, mounting, and steam dispersion piping setup.

Plumbing, Wiring, and Control Signal Checks

Verifies inlet water pressure, drain lines, wiring, and control signal installation.

Start Up Procedure

Pre Start Up Checklist and Initial Checks

Ensures checklist completion and verifies initial electrical and water connections.

Power On and System Operation Verification

Steps for powering on, observing display, and verifying demand signal and valve operation.

Legacy EHU PCB Index

PCB Index and Control Wiring Precautions

Information on PCB index and control wiring precautions for legacy models.

Control Connection Details

Main Board Connector and Fuse Layout

Identifies connectors and fuses on the main control board for EHU-800.

Limited Warranty and Remedy

Warranty Terms and Limitations

Outlines the warranty period, exclusions, and limitations of liability.

Special Warranty Period

Specifies the warranty duration for EHU-800 and related humidifiers.

Principle of Operation Overview

Detailed explanation of how the EHU-800 converts water to steam using electrodes.

Armstrong EHU-800 Series Specifications

General IconGeneral
TypeElectric Steam Humidifier
Inlet Water Connection1/2" NPT
Capacity800 lbs/hr (363 kg/hr)
Phase3-phase
Frequency60 Hz
Voltage480V, 600V
Maximum CurrentVaries by model and configuration

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