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AS MOTOR AS 1040 YAK 4WD User Manual

AS MOTOR AS 1040 YAK 4WD
52 pages
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Workshop Manual 01/2019 DE
AS 1040 YAK 4WD
Service Information
Adjustment, maintenance and repair instructions
www.as-motor.de
AS-MOTOR Ride-On Flail Mower
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AS MOTOR AS 1040 YAK 4WD Specifications

General IconGeneral
BrandAS MOTOR
ModelAS 1040 YAK 4WD
CategoryLawn Mower
LanguageEnglish

Summary

Introduction and Safety Information

Safety Instructions for Operation

General safety instructions for operating and maintaining the mower.

Importance of Genuine Spare Parts

Importance of using genuine AS-MOTOR spare parts for safety and warranty.

Online Service Portal Usage

Information on using the online portal for parts, drawings, and technical data.

Maintenance and Cleaning Guidelines

Essential guidelines for maintaining and cleaning the machine for optimal function and lifespan.

Device Cleaning Procedures

Instructions on how to clean the mower thoroughly after each use.

Thorough Visual Inspection Checklist

Checklist for visual inspection to ensure safe operation of the machine.

Technical Data and Maintenance Schedule

Technical Specifications Overview

Detailed specifications and technical data for the AS 1040 YAK 4WD mower.

Maintenance Schedule Overview

Schedule of regular maintenance tasks, intervals, and required actions.

General Information and Troubleshooting

Tyre Pressure Management

Importance and guidelines for maintaining correct tyre pressure for optimal performance and safety.

Tyre and Wheel Specifications

Table detailing tyre sizes, recommended and maximum air pressures for the model.

Wheel Bolt Tightening Torques

Specifications for tightening torques of wheel bolts and screws.

General Bolted Connection Torques

General guidelines and torque values for standard bolted connections.

Troubleshooting Common Faults

Common faults, their possible causes, and recommended remedies.

Engine Operations

Individual Engine Components Identification

Identification and location of key individual engine components.

Engine Speed Adjustment and Regulation

Procedures for adjusting and regulating engine RPM and idle speed.

Drive System Mechanics

Force Progression Overview

Diagram illustrating the force transmission path within the drive system.

Drive Belt Routing and Arrangement

Visual guide showing the arrangement and routing of drive belts.

Belt Tensioner Systems

Details on belt tensioners for the transmission and reduction gearing.

Drive Component Position Arrangement

Diagram showing the positional layout of major drive components.

Belt Drive Maintenance

Mower Unit V-Belt Replacement (Part 1)

First part of the procedure for removing mower unit V-belts.

Flail Mower Unit Service

Mower Unit V-Belt Replacement (Part 2)

Continuation of V-belt replacement, including installation.

Flail Shaft Bearing Replacement (Part 1)

Initial steps for replacing the flail shaft bearing.

Flail Shaft Bearing Replacement (Part 2)

Final steps for replacing the flail shaft bearing.

Flail Shaft Removal (Part 1)

First part of the procedure for removing the flail shaft.

Flail Shaft Removal (Part 2)

Second part of the procedure for removing the flail shaft.

Flail Mower Unit Removal (Part 1)

First part of the procedure for removing the entire flail mower unit.

Flail Mower Unit Removal (Part 2)

Second part of the procedure for removing the flail mower unit.

Flail Mower Unit Removal (Part 3)

Final part of the procedure for removing the flail mower unit.

Flail Mower Unit Innovations

Description of specific improvements or new features in the flail mower unit.

Flail Unit Force Progression

Diagram illustrating the force transmission path within the flail mower unit.

Flail Unit Component Position Arrangement

Diagram showing the positional layout of major components in the flail unit.

Hydrostatic Transmission Maintenance

Belt Drive Replacement (Part 1)

First part of the procedure for replacing the belt drive for the hydrostatic transmission.

Belt Drive Replacement (Part 2)

Second part of the procedure for replacing the V-belt of the reduction gearing.

Hydrostatic Oil Change Procedure

Instructions for changing the hydrostatic oil, including component identification.

Hydrostatic Oil Change Details

Further steps for hydrostatic oil change, including axle procedures and oil heating.

Drive Lever and Controls

Drive Lever Arrangement and Function

Diagram showing the location and arrangement of the drive lever.

Drive Lever Positioning and Brake Adjustment

Details on how friction discs hold the drive lever and brake adjustment.

Hydraulic System Operation

Hydraulic System View from Below

Illustrative view of the hydraulic system from underneath the machine.

Hydraulic System Schematic Diagram

Schematic diagram of the hydraulic system with component labels and lines.

Hydraulic Line Installation Guide

Instructions for the correct installation of hydraulic lines to the transmission and front axle.

Axle Drive System Explanation

Explanation of the axle drive function and components, including front axle steering.

Steering System Adjustments

Steering Column Lever Position

Visual guide showing the steering column lever's position within the toothed segment.

Differential Adjustment Procedure

Procedure for adjusting the differential, ensuring vertical lever alignment.

Front Axle Dynamics

Function of the Front Axle Damper

Explanation of the front axle damper's function in stabilizing the machine.

Pedal Adjustments and Settings

Differential and Brake Pedal Adjustment

Instructions for adjusting the differential cable and brake lever for proper operation.

Seat Spring Assembly

Seat Spring Adjustment Screw Location

Details on the adjustment screw for the seat springs.

Belt Tensioner System Components

Belt Tensioner Structure and Components

Explanation of the belt tensioner's structure and moving parts.

Electrical System Overview

Wiring Harness Layout

Identification and layout of the mower's wiring harness and components.

Electrical Circuit Diagram

Comprehensive electrical circuit diagram of the mower.

Electrical Component Locations

Location of various electrical components like switches, fuses, and regulators.

Engine Electrical Connections

Location of central connector and starter relay, with notes on bearing damage.

Personal Notes Section

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