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Associated Equipment 9410 User Manual

Associated Equipment 9410
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1
ASSOCIATED
MODEL 9410
12 VOLT, 0-10 AMP BATTERY CHARGER
WITH DEEP DISCHARGE RECOVERY
OPERATOR'S MANUAL
IMPORTANT SAFETY INSTRUCTIONS
1. SAVE THESE INSTRUCTIONS. This manual contains important safety and operating instructions for battery charger you have
purchased. You may need to refer to these instructions at a later date.
2.
CAUTION. To reduce risk of injury, charge only lead-acid rechargeable batteries. Other types of batteries may burst causing personal injury
and property damage.
3. Do not expose the charger to rain or snow if specifically warned on the unit not to do so.
4. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to
persons.
5. To reduce the risk of damage to the electric plug and cord, pull by the plug rather than the cord when disconnecting the charger.
6. Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
7. An extension cord should not be used unless absolutely necessary. Use of a improper extension cord could result in a risk of fire and electric
shock. If an extension cord must be used, make sure:
a. That the pins on the plug of extension cord are the same number, size, and shape as those of the plug on the charger;
b. That the extension cord is properly wired and in good condition; and
c. If the length of the extension cord is less than 25 feet, use a 18AWG cord, If 50 feet- 18AWG, 100 feet-16AWG, 150 feet-14AWG.
8. Do not operate the charger with a damaged cord or plug, replace them immediately.
9. Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
10. Do not disassemble the charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in risk of
electric shock or fire.
11. To reduce the risk of electric shock, unplug the charger form the outlet before attempting any maintenance or cleaning. Turning off the controls
will not reduce this risk.
12.
WARNING - RISK OF EXPLOSIVE GASES
a. WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING
NORMAL BATTERY OPERATION. FOR THIS REASON IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR
CHARGER, YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY.
b. To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and manufacturer of any
equipment you intend to use in vicinity of the battery. Review cautionary markings on these products and on the engine.
13.
PERSONAL PRECAUTIONS
a. Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
b. Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
c. Wear complete eye protection, and clothing protection. Avoid touching eyes while working near battery.
d. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enter eyes, immediately flood eyes with running cold
water for at least 10 minutes and get medical attention immediately.
e. NEVER smoke or allow a spark or flame in vicinity of the battery or engine.
f. Be extra cautious to reduce risk of dropping a metal tool onto the battery. It might spark or short circuit the battery or other electrical parts
that may cause an explosion.
g. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery
can produce a short circuit current high enough to weld a ring or the like to metal, causing a severe burn.
h. Use this charger for charging a LEAD-ACID battery only. It is not intended to supply power to a low-voltage electrical system other than in
an automotive application. Do not use this battery charger for charging dry-cell batteries that are commonly used with home appliances.
These batteries may burst and cause injury to persons and damage to property.
I. NEVER charge a frozen battery.
14.
PREPARING TO CHARGE
a. If necessary to remove battery from vehicle to charge, always remove the grounded terminal from the battery first. Make sure all
accessories in the vehicle are off, so as not to cause an arc.
b. Be sure the area around the battery is well ventilated while the battery is being charged. Gas can be forcefully blown away by using a
piece of cardboard or other non-metallic material as a fan.
c. Clean the battery terminals. Be careful to keep corrosion from coming in contact with eyes.
d. Add distilled water in each cell until battery acid reaches level specified by the battery manufacturer. This helps purge excessive gas from
cells. Do not overfill. For a battery without cell caps, carefully follow the manufacturer's recharging instructions.
e. Study all battery manufacturer's specific precautions such as removing or not removing the cell caps while charging and the recommended
rates of charge.
f. Determine voltage of the battery by referring to the car owner's manual and make sure that the output voltage selector switch is set at the
correct voltage. If the charger has adjustable charge rate, charge the battery initially at the lowest rate.
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Associated Equipment 9410 Specifications

General IconGeneral
BrandAssociated Equipment
Model9410
CategoryBattery Charger
LanguageEnglish

Summary

Important Safety Instructions

Save These Instructions

Instruction to retain the manual for future reference.

Battery Compatibility

Warning to charge only lead-acid batteries to prevent injury and damage.

Environmental Protection

Avoid exposing the charger to moisture or weather conditions.

Accessory Usage

Use only manufacturer-recommended attachments to prevent hazards.

Cord Handling

Proper method for disconnecting the charger's plug to prevent cord damage.

Cord Placement

Ensure the power cord is positioned safely to avoid damage or tripping.

Extension Cord Guidelines

Guidelines for using extension cords, including type and condition.

Damaged Equipment Use

Do not use a charger with a damaged cord or plug; seek repair.

Charger Damage

Do not use a damaged charger; have it serviced by a qualified professional.

Servicing Precautions

Avoid disassembling the charger; service by qualified personnel only.

Maintenance Safety

Unplug the charger before maintenance or cleaning for shock prevention.

Risk of Explosive Gases

Warning about explosive gases from lead-acid batteries; read manual carefully.

Personal Precautions

General safety measures to take when working near batteries.

Assistance and First Aid

Ensure someone is nearby and keep first aid supplies accessible.

Protective Gear

Wear protective eyewear and clothing; avoid touching eyes.

Battery Acid Contact

Procedures for handling battery acid contact with skin or eyes.

Fire and Spark Prevention

Avoid sparks or flames near batteries due to explosion risk.

Tool Handling Safety

Prevent dropping metal tools on batteries to avoid sparks and explosions.

Jewelry Removal

Remove metal jewelry to prevent short circuits and burns from battery sparks.

Intended Use

Charger is for lead-acid batteries only, not other types.

Frozen Battery Warning

Never attempt to charge a battery that is frozen.

Preparation for Charging

Steps and precautions before starting the charging process.

Battery Removal

Steps for removing battery from vehicle for charging.

Ventilation

Ensure good ventilation around the battery during charging.

Terminal Cleaning

Clean battery terminals to ensure good connection and prevent corrosion.

Electrolyte Level

Add distilled water to battery cells to specified levels, but do not overfill.

Manufacturer Instructions

Follow specific battery manufacturer instructions for charging.

Voltage Setting and Initial Rate

Verify battery voltage and set charger accordingly; start with lowest charge rate.

Charger Location

Optimal Placement

Position charger away from the battery to prevent damage from gases.

Corrosion Prevention

Avoid placing the charger directly over the battery to prevent corrosion.

Acid Spill Avoidance

Prevent battery acid from contacting the charger.

Ventilation Requirements

Operate the charger in a well-ventilated area, not enclosed spaces.

Battery Placement

Do not place batteries on top of the charger.

DC Connection Precautions

Connection Sequence

Connect/disconnect clamps only after charger is off and unplugged.

Secure Clamp Connection

Ensure secure clamp connection to battery terminals for good contact.

Connecting to a Vehicle Battery

Cord Routing

Route cords to avoid damage from moving engine parts or doors.

Clearance from Engine Parts

Maintain clearance from moving engine parts during connection.

Battery Polarity Check

Identify positive and negative battery posts, noting diameter differences.

Grounding Identification

Determine which battery post is grounded to the vehicle chassis.

Negative Ground Connection

Connect RED clamp to POSITIVE post; BLACK clamp to chassis or engine block.

Positive Ground Connection

Connect BLACK clamp to NEGATIVE post; RED clamp to chassis or engine block.

Disconnection Procedure

Turn off, disconnect AC, remove clamp from chassis, then battery.

Connecting to an External Battery

Polarity Verification

Check battery post polarity, noting diameter differences.

Cable Attachment

Attach a 24-inch, 6-gauge cable to the NEGATIVE battery post.

Positive Clamp Connection

Connect the POSITIVE (RED) charger clamp to the POSITIVE battery post.

Negative Clamp Connection

Connect the NEGATIVE (BLACK) charger clamp to the free end of the attached cable.

Final Connection Safety

Do not face the battery when making the final connection.

Disconnection Order

Disconnect in reverse sequence, breaking the first connection at a distance.

Marine Battery Charging

Marine batteries must be removed and charged on shore.

Grounding and AC Power Connection

Grounding Importance

Charger is equipped with grounding plug for shock risk reduction.

Outlet Requirements

Plug must connect to a properly installed and grounded outlet.

Adapter Usage

Adapter can be used if outlet is not properly grounded, but ensure ground connection.

Canada Restriction

Adapter use is not allowed in Canada; use proper outlet.

Charge Period and Operating Instructions

Charge Time Calculation

Approximate recharge time depends on battery AH depleted and charger rate.

Operating Lights

Explanation of indicator lights: Red, Green, Yellow, Blinking Yellow, Blinking Green.

Alternating Light Sequence

Indicates deep discharge recovery process for flooded batteries.

Five Second Delay

Charger tests polarity for 5 seconds before applying current to avoid sparking.

Battery Test

During the 5-second delay, the charger tests for a deep discharged battery.

Battery Charge Process

Charger selects rate, adjusts current for battery state to avoid heating.

Finish Charge

A cycle to reach 100% charge; blink yellow indicates vehicle start readiness.

Battery Maintainer Function

Charger maintains voltage, recharging if it drops below 12.5 VDC.

Deep Discharge Recovery

Program designed to recover deeply discharged batteries, not for sealed types.

VRLA Battery Precautions

Restrictions for charging VRLA batteries; never use 'FLOODED' setting.

Operating Procedure Steps

Step-by-step guide for connecting and charging a battery.

Troubleshooting Notes

Notes on handling unchargeable batteries, fully charged batteries, and load testing.

Model 9410 Repair Parts and Maintenance

Repair Parts List

List of replacement parts with item numbers and part numbers.

Wiring Diagram

Schematic diagram illustrating the charger's internal wiring.

Maintenance Instructions

Guidance on replacing worn parts and general maintenance safety.

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