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Astro Pneumatic Tool DS1000 User Manual

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1
PNEUMATIC DOOR SKINNING TOOL
DS1000 - Pneumatic Door Skinning Tool
• Save significant time and cost in skinning doors
• Faster than any other method
• Factory like results in one pass
• One hand operation
• Patent #6,578,404
Use of this product can expose you to chemicals
such as phthalates which are known to the State
of California to cause cancer, and birth defects or
other reproductive harm. For more information go
to www.P65Warnings.ca.gov/product. Always wear
ANSI approved safety equipment, safety glasses
and clothing when using this product. Study,
understand, and follow all instructions provided
with this product. Failure to read and follow all
warnings and operating instructions may
result in damages and serious injury or death.
Always wear ANSI approved goggles when using
this product.
Always select the correct accessories of the
correct size and design for the job that you are
attempting to perform.
Always work in a clean, safe, well-lit, organized
and adequately equipped area.
Do not begin repairs without assurance that
vehicle is in secure position, and will not move
during repair.
Caution: To help prevent personal injury
Safety Precaution
Foreseen Use of the Tool
Do not use the tool outside of the design intent.
Never modify the tool for any other purpose, or for its use.
Unpacking
When unpacking, check the parts diagram and part number listing
on page 5 to make sure all parts are included. If any parts are
missing or damage, please call your distributor
Important
Read these instructions carefully before
operating this tool.
Keep these instructions in a safe accessible place.
Model:
Product Type:
Also Available As Accessory: DS1000-45A - Nylon Seat
DS1000
PNEUMATIC DOOR SKINNING TOOL
www.astrotools.com
•Astro Pneumatic Tool Co. warrants our products to the original user against
defective material or workmanship for a period of 1 year (except where noted on our
price schedule) from the date of 1st use. Astro reserves the right to determine
whether the product failed because of defective material, workmanship or other
causes and to charge back for missing parts. Astro Pneumatic Tool Co., at its
discretion, will repair products covered under this warranty free of charge. The
distributor should direct the original user to return the product (with the exceptions
listed below) with the distributor’s name, address, adequate proof of date of
purchase or a copy of warranty card, and a short note explaining the problem.
Failures caused by accident, alteration, or misuse are not covered by this
warranty.
•Astro Pneumatic Tool Co. or its authorized service representatives must perform all
warranty repairs. Any repair to the product by unauthorized service representatives
voids this warranty. The rights under this warranty are limited to the original user and
may not be transferred to subsequent owners.
•This warranty is in lieu of all other warranties, expressed or implied, including
warranties of merchantability and fitness for a particular purpose. Some states do
not allow the exclusion of limitations of incidental or consequential damages so the
above limitations may not apply to you. All claims must be sent to:
Astro Pneumatic Tool Company
372 Old US Highway 52 South
Mt. Airy, NC 27030
1 YEAR LIMITED WARRANTY
PLEASE CALL 1-800-221-9705
FOR REPAIR AND RETURN INSTRUCTIONS
Product Information:
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Astro Pneumatic Tool DS1000 Specifications

General IconGeneral
BrandAstro Pneumatic Tool
ModelDS1000
CategoryTools
LanguageEnglish

Summary

Foreseen Use of the Tool

Safety Precaution

Key Safety Practices

Covers chemical exposure, PPE, work area, vehicle security, and accessory selection for safe operation.

Product Information

1 Year Limited Warranty

Initial Setup and Important Information

DS1000 Pneumatic Door Skinning Tool: Background, Features & Benefits

Industry Background

Historical context of door skinning and tool development for efficiency.

Features of the DS 1000

Details on the tool's construction, materials, and design for durability and performance.

Benefits to Technicians

Advantages for technicians, including time savings, reduced fatigue, and ease of use.

Benefits to Management

Advantages for management, focusing on labor cost reduction and quality improvement.

DS1000 Operating Instructions

Preparation

Steps required before operation, including old skin removal and flange preparation.

Operation Steps

Detailed steps for using the DS1000 tool, including pad adjustment and tool handling.

Maintenance and Safety Instructions

Maintenance Procedures

Guidance on lubrication, part tightness, cleaning, storage, and ordering parts.

General Warnings

Critical warnings about tool usage, air pressure, rotation, and environmental hazards.

Cautions for Use

Recommendations for personal protective equipment and adherence to safety codes.

Parts Breakdown and List

Recommended Air Supply System

Air Filtration Products

Details on available air control units and filter/regulator/lubricator systems.

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