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ATD Tools ATD5217 User Manual

ATD Tools ATD5217
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ATD5217 MADE IN MEXICO FOR 120 LB. DRUMS
RETAIN THIS MANUAL FOR FUTURE REFERENCE TO IMPORTANT WARNINGS AND
OPERATING AND MAINTENANCE INSTRUCTIONS.
PROPER USE AND MAINTENANCE OF THIS EQUIPMENT IS THE RESPONSIBILITY OF THE
OWNER AND/OR OPERATOR.
DO NOT USE THIS EQUIPMENT UNLESS YOU HAVE CAREFULLY READ AND
UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL.
! WARNING !
NEVER exceed the stated maximum working pressure of the pump or of the lowest rated component in your
system.
NEVER modify any part of this equipment.
NEVER use combustible gas with this equipment.
NEVER attempt repairs while the system is under pressure.
NEVER attempt to disassemble the equipment while the system is under pressure.
ALWAYS tighten fluid connections before using this equipment
ALWAYS read/follow the fluid manufacturer’s recommendations regarding fluid compatibility.
ALWAYS read/follow the fluid manufacturer’s recommendations regarding the use of protective clothing
and equipment.
ALWAYS use an air line filter/moisture eliminator at the air inlet for the pump.
ALWAYS use air line lubrication.
REGULARLY check all equipment and repair/replace worn or damaged parts immediately.
FAILURE TO HEED THESE WARNINGS INCLUDING OVERPRESSURIZING,
ALTERING PARTS, USE OF INCOMPATIBLE FLUIDS, MISUSE, OR USE OF
DAMAGED/WORN PARTS MAY RESULT IN EQUIPMENT DAMAGE,
PROPERTY DAMAGE, FIRE, EXPLOSION AND/OR SERIOUS PERSONAL
INJURY.
SAFETY INSTRUCTIONS
Extreme caution should be used when operating this equipment as it generates very high fluid pressure.
Leaks from loose or ruptured components or material from dispensing valve can inject fluid through the skin
causing serious bodily injury and possible need for amputation. Always wear protection to prevent material
splashing onto skin or into eyes.
IMPORTANT:
GET EMERGENCY MEDICAL CARE IMMEDIATELY IF ANY FLUID APPEARS TO
PENETRATE THE SKIN! INFORM PHYSICIAN OF EXACTLY WHAT WAS INJECTED. PLEASE
DO NOT TREAT THIS INJURY AS A SIMPLE CUT.
AIR OPERATED CHASSIS PUMP
50:1 RATIO, OUTPUT
– 80 CU. IN./MIN.
MIN. AIR PRESSURE – 30 PSI
MAX. AIR PRESSURE – 120 PSI
MAX. OUTPUT PRESSURE – 7500 PSI
RECOMMENDED OPERATING PRESSURE 80-100 PSI
GREASE TYPE: NLGI #2
(maximum for effective
p
erformance)
OWNERS MANUAL
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ATD Tools ATD5217 Specifications

General IconGeneral
BrandATD Tools
ModelATD5217
CategoryWater Pump
LanguageEnglish

Summary

Owners Manual and Safety Warnings

General Safety Warnings

Crucial safety warnings covering pressure limits, modifications, combustible gas, and repair procedures.

Safety Instructions for High Pressure

Emphasizes extreme caution with high fluid pressure and immediate medical attention for injection injuries.

Pressure Relief and Inspection Procedures

Relief Procedure Warnings

Critical warnings about never pointing the valve, stopping leaks with body parts, and checking equipment.

Pressure Relief Procedure

Detailed steps to safely relieve pressure before servicing, installing, or cleaning the system.

Inspection and Service Guidance

Instructions on when to contact service for inspection or repair, and warranty contact information.

Installation Recommendation

Recommends using an air line filter/regulator/lubricator to remove contaminants.

Assembly Instructions

Drum Cover and Pump Assembly

Step-by-step guide to assemble the drum cover to the pump body.

Caster and Base Assembly

Instructions for assembling the casters onto the roll-around base.

Follower Plate and Tube Installation

Guide for inserting the follower plate and lowering the pump tube into the drum.

Muffler and Hose Connections

Steps for installing the muffler and connecting the lubricant hose.

Air Inlet and Coupler Assembly

Instructions for installing the air inlet extension and air coupler.

Pump Operation and Testing

Initiating Air Motor and Pump Operation

Detailed instructions on how to start and operate the air motor and pump.

Initial Pump Operation and Flushing

Procedure for operating the pump initially and flushing the hose with grease.

System Testing Procedure

Steps to test the system by pulling the trigger and checking grease ejection.

Troubleshooting and Maintenance Notes

Plastic Liner Issues

Addresses blockages from plastic liners and provides solutions for reseating or using a strainer.

Air Motor Lubrication and Life

Recommendations for lubricating the air motor to ensure efficiency and longevity.

Trouble Shooting Guide

Pump Does Not Operate

Troubleshooting steps for a pump that does not operate, checking air pressure and motor.

Air Leaks and Muffler Issues

Diagnosing air leaks at the nipple, coupler, or muffler installation.

Filter/Regulator Importance

Emphasizes the necessity of a Filter/Regulator to prevent water damage and ensure pump life.

No Material Pumped or Shut-off Issues

Troubleshooting for no material output, not reaching stall pressure, or not shutting off.

Air Motor Operates, No Material

Checks for follower plate issues, air pockets, and proper hose/valve connections.

Troubleshooting Specific Scenarios

Air Motor Operation Without Grease

Troubleshooting steps for the air motor when detached from the grease.

Blockage Diagnosis (Hose, Valve, Coupler)

Isolating blockages in the hose, control valve, or coupler for proper grease flow.

Preventing Contamination

Suggestion to use a foot valve strainer to prevent grease contamination.

Water Ingress Impact

Explains how water can damage the air motor and flush out grease.

Air System Components Recommendation

Recommends Air Lubricator, Moisture Evaporator, and Regulator for optimal pump operation.

Warning: Working on Live System

Critical warning about disconnecting air and relieving pressure before maintenance.

Pump Assembly Diagram and Lubrication

Air Valve Lubrication Procedure

Instructions on how to lubricate the air valve mechanism using specific grease.

Air Motor and Pump Specifications

Diagram showing the 2-1/2" air motor chassis pump assembly with specifications.

Pump Dimensions and Repair Kits

Pump Dimensional Overview

Diagram showing the 2-1/2" air motor pump assembly with key dimensions.

Available Repair Kits

List of available repair kits for servicing the air motor high pressure pumps.

Repair Kit Listings

Complex and Simple Repair Kits

Detailed lists of parts included in complex and simple repair kits for the pump.

Air Motor and Downtube Repair Kits

Lists of parts for air motor repair kits and downtube repair kits.

Service Instructions and Parts List

Lower Pump Tube Assembly Service

Instructions for servicing the lower pump tube assembly and checking ball checks.

Complete Pump Parts List

Comprehensive list of all part numbers and descriptions for the pump assembly.

Lubrigun Assembly Overview

Lubrigun Component Diagram

Diagram showing the components of the portable lubrigun, including pump assembly and base.

Product Description and Specifications

Grease Pump Assembly Details

Description of the 120 Drum Grease Pump Assembly, including components and specifications.

Optional Accessories and Kits

List of optional accessories like hoses and grease strainers, and available repair kits.

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