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ATH-Heinl ATH 1200 - User Manual

ATH-Heinl ATH 1200
30 pages
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® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012
USER´S MANUAL
TRUCK WHEEL BALANCER
ATH 1200
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Summary

1. DESCRIPTION

1.1 General Information

Details the microprocessor-controlled machine for balancing wheels up to 160 kg, suitable for various wheel types.

1.2 Technical data

Provides specifications such as max wheel weight, motor performance, balancing accuracy, and dimensions.

1.3 Recommendations

Offers advice on safe and correct operation, including manual care and part modification.

1.4 Standard safety devices

Details safety features like the emergency stop button, protective bow, and pneumatic deceleration.

2. TRANSPORT AND ASSEMBLING OF THE MACHINE

3. ELECTRICAL CONNECTION

4. COMPLETION

4.1 Fixing of balancing shaft

Describes the process of checking and attaching the thread shaft to the balancing shaft.

4.2 Adjustment and calibration

Refers the user to Section 7 for adjustment and calibration procedures.

5. CONTROL PANEL

6. OPERATION MANUAL

6.1 Self test

Explains the automatic self-test performed by the machine upon switching on.

6.2 Clamping of wheel

Details methods for clamping the wheel onto the balancer using cones or a five-star flange.

6.3 Input of wheel parameters

Describes how to input parameters for different balancing programs, noting ALU-S requires four.

6.4 Selection of balancing type

Guides on selecting balancing modes like Dynamic, Static, ALU 1-3, ALU-S, and CAR/TRUCK.

6.5 Standard mode Dynamic

Explains how to determine unbalance and position counterweights in Dynamic mode.

6.6 Mode Static

Details the process for balancing wheels using the Static mode.

6.7 Mode ALU 1 - ALU 3

Describes how to place counterweights for steel rims in ALU 1-3 modes.

6.8 Mode ALU-S

Explains using ALU-S mode for aluminium rims with precise distance measurements for weights.

7. ADJUSTMENTS

7.1 System adjustments

Covers basic machine adjustments like Auto-Start, display units, and signal tone.

7.2 Service-calibration of wheel balancer ATH 1200

Provides step-by-step instructions for performing service calibration in both CAR and TRUCK modes.

8. ERROR AND REMEDY

Common Error Displays and Remedies

Details common error messages like 'Ccc ccc', 'OFF OFF', 'Err 01', 'Err 02', 'ERR CAL' and their solutions.

Troubleshooting Common Balancing Issues

Addresses issues like incorrect calibration, loose parts, dirty rims, and inconsistent balancing results.

9. MAINTENANCE (For non-skilled personal)

9.1 Adjustment of drive belt tension

Guides on how to check and adjust the drive belt tension for optimal performance.

9.2 Changing fuses

Instructs on safely replacing fuses on the power board.

10. CHECKING OF POSITION SENSOR

11. MOUNTING OF PIEZO TRANSDUCER

12. OPERATION INSTRUCTIONS

Machine Application and Hazards

Details the machine's application and potential dangers to humans and the environment.

Protective Measures and Emergency Procedures

Covers PPE, safe practices, error handling, and first aid protocols.

13. DECLARATION OF CONFORMITY

14. FUNCTION SCHEME

14.1 Electric diagram

Presents the electrical diagram showing connections between components like sensors and the computer panel.

15. TECHNICAL DOCUMENTATION

15.1 Exploded drawings ATH 1200

Provides an exploded view of the ATH 1200 with numbered parts for identification.

ATH 1200 Component Identification

Lists all components with article numbers, descriptions, dimensions, and quantities.

ATH-Heinl ATH 1200 Specifications

General IconGeneral
BrandATH-Heinl
ModelATH 1200
CategoryWheel Balancers
LanguageEnglish

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