Atlas Copco XAS 67 DD

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Instruction Manual

for Portable Compressors

XAS 67 DD - XAS 130 DD7

XATS 67 DD - XATS 125 DD7

XAS 77 DD - XAS 150 DD7

XAS 97 DD - XAS 185 DD7

Printed matter N°

2954 2150 03

07/2007

ATLAS COPCO - PORTABLE AIR DIVISION

www.atlascopco.com

Main Page

Table of Contents5
Circuit Diagram XAS 67 DDG - XAS 130 DD7G5
Safety Precautions for Portable Compressors (with Generator)7
Introduction7
General Safety Precautions7
Safety During Transport and Installation8
Safety During Use and Operation9
Safety During Maintenance and Repair10
Tool Applications Safety10
Specific Safety Precautions11
Leading Particulars12
Description of Safety Pictograms Used in this Manual12
General Description12
Xas 97 Ddg - Xas 185 Dd7G13
Markings and Information Labels14
Main Parts15
System16
Air Flow17
Oil System17
Continuous Regulating System17
Electrical System18
Circuit Diagram (Standard)18
Circuit Diagram XAS 67 DDG - XAS 130 DD7G, XAS 97 DDG - XAS 185 DD7G (Generator DDG 110V Without Automatic Control System)20
Circuit Diagram XAS 67 DDG - XAS 130 DD7G, XAS 97 DDG - XAS 185 DD7G (Generator DDG 110V with Automatic Control System)22
System)24
Circuit Diagram XAS 67 DDG - XAS 130 DD7G24
Circuit Diagram XAS 67 DDG - XAS 130 DD7G, XAS 97 DDG - XAS 185 DD7G (Generator DDG IT28
System32
Circuit Diagram XAS 67 DDG - XAS 130 DD7G, XAS 97 DDG - XAS 185 DD7G (Generator DDG IT34
Circuit Diagram Cold Start (All Types)36
Circuit Diagram Refinary Equipment (All Types)37
Operating Instructions38
Parking, Towing and Lifting Instructions38
Parking Instructions38
Towing Instructions39
Spillage-Free Instruction39
Height Adjustment (with Adjustable Towbar)39
Lifting Instructions40
Anti -Frost Device Option40
Starting/Stopping40
Before Starting40
Starting Procedure (with Cold Start; Option)41
Starting Procedure (Without Cold Start)42
During Operation43
Stopping Procedure43
Fault Situations and Protective Devices43
Function of Generator (Option)44
Function of Generator DDG 110V Without Automatic Control System - Functional Description44
Function of Generator DDG 110V with Automatic45
Control System (Option) - Functional Description45
Function of Generator DDG 230/400V and 230V46
Functional Description46
Function of Generator DDG 230/400V and 230V47
Functional Description47
Maintenance48
Use of Service Paks48
Preventive Maintenance Schedule for the Compressor48
Lubrication Oils49
Oil Level Check49
Check Engine Oil Level49
Check Compressor Oil Level50
Oil and Oil Filter Change50
Engine Oil and Oil Filter Change50
Compressor Oil and Oil Filter Change50
Cleaning Coolers51
Cleaning Fuel Tank51
Cleaning Hardhat51
Battery Care51
Electrolyte51
Activating a Dry-Charged Battery52
Recharging a Battery52
Battery Maintenance52
Changing Tyres52
Storage52
Service Paks52
Service Kits52
Compressor Element Overhaul52
Liability52
Adjustments and Servicing Procedures53
Adjustment of the Continuous Regulating System53
Air Filter Engine/Compressor54
Main Parts54
Recommendations54
Cleaning the Dust Trap54
Replacing the Air Filter Element54
Air Receiver54
Safety Valve54
Fuel System55
Brake (= Option) Adjustment55
Brake Shoe Adjustment55
Test Procedure of Brake Cable Adjustment56
Brake Cable Adjustment56
Drive Belt (XAS 67 DD - XAS 130 DD7, XATS 67 DD - XATS 125 DD7)56
Problem Solving57
Alternator Precautions57
Available Options59
Technical Specifications60
Torque Values60
For General Applications60
For Important Assemblies60
Settings of Shutdown Switches and Safety Valves60
Compressor/Engine Specifications61
Xas 97 Ddg - Xas 185 Dd7G64
Conversion List of si Units into British Units68
Data Plate69

Atlas Copco XAS 67 DD

Table of Contents

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