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Atlas Copco XAS 185 JD7 User Manual

Atlas Copco XAS 185 JD7
27 pages
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“Copyright 2007, Atlas Copco Compressors, LLC. Westfield, Massachusetts
Any unauthorized use or copying of the contents or any part of this book is
prohibited. This applies in particular to trademarks, model denominations, part
numbers and drawings.”
No. 1310 3011 73 Ed. 0
2007-01
Atlas Copco Portable Compressor
XAS 185 JD7
Instruction Book
1310 3011 73 Ed. 0 2007- 01
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Atlas Copco XAS 185 JD7 Specifications

General IconGeneral
Free Air Delivery185 CFM
Rated Pressure100 PSI
Working Pressure100 PSI
EngineJohn Deere
Engine Power49 HP
Fuel Tank Capacity26.4 gallons
Noise Level76 dBA

Summary

Safety Precautions for Portable Compressors

Introduction to Compressor Safety

Overview of Atlas Copco's policy for safe, reliable, and efficient products, and factors considered.

General Safety Precautions for Operation

Owner's responsibility for safe operation, correct lubricants, and essential general safety practices.

Safety During Use, Maintenance, and Repair

Safety During Use and Operation

Guidelines for safe operation, lifting, towing, and handling compressed air.

Safety During Maintenance and Repair

Precautions for maintenance and repair work, use of correct tools, and genuine parts.

Tool Applications Safety Guidelines

Proper use of tools to prevent accidents and damage to parts.

Battery Handling and Safety

Safety precautions for handling and charging batteries, including acid hazards.

Ether Fuel Systems Safety

Safety guidelines for using ether as a starting aid, flammability and toxicity.

Pressure Vessel Safety Requirements

Requirements for pressure vessel use, maintenance, and installation.

Safety Valve Operation and Checks

Procedures for checking and adjusting the safety valve's operation and set pressure.

Injury Prevention Measures

Measures to prevent injuries from noise, heat, fumes, and lifting operations.

Leading Particulars and System Description

Description of Safety Pictograms

Explanation of pictograms used to indicate dangerous situations and supplementary information.

Compressor Model Overview

Overview of the XAS 185 JD7 compressor, its engine, and the lubrication and cooling systems.

Main Components Identification

Identification and listing of the main components of the XAS 185 JD7 compressor.

Air Flow Path Explanation

Detailed explanation of the air flow path through the compressor system.

Compressor Oil System Details

Description of the compressor's oil system, including lubrication and cooling.

Continuous Regulating System Function

Explanation of how the continuous regulating system controls compressor output.

Electrical System Circuit Diagram

Diagram showing the electrical circuits and components of the compressor.

Electrical System Operation Description

Detailed explanation of the electrical circuit operation and starting procedures.

Operating Instructions

Parking, Towing, and Lifting Procedures

Procedures for safely parking, towing, and lifting the compressor unit, ensuring stability and preventing accidents.

Drawbar Preparation for Towing

Steps to prepare the folded drawbar for towing after shipping.

Compressor Parking Guidelines

Guidelines for safely parking the compressor on various terrains.

Compressor Towing Precautions

Precautions and steps for safely towing the compressor unit.

Compressor Lifting Instructions

Procedures for safely lifting the compressor unit using appropriate equipment.

Pre-Start Checks and Preparations

Pre-start checks and preparations for the compressor and engine.

Starting and Stopping Procedures

Detailed instructions for starting and stopping the compressor engine and system.

During Operation Guidelines

Basic rules for operating the compressor, such as closing doors.

Maintenance Procedures

Using Service Paks for Maintenance

Information on using service packs for routine maintenance and parts.

Compressor Preventive Maintenance Schedule

Schedule outlining daily, initial, normal, bi-yearly, and yearly maintenance tasks for the compressor.

Lubrication Oils Recommendations

Recommendations for using Atlas Copco branded lubrication oils and other brands.

Checking Engine and Compressor Oil Levels

Procedures for checking engine and compressor oil levels.

Oil and Oil Filter Change Instructions

Steps for changing engine and compressor oil and oil filters.

Cleaning Cooler Components

Instructions for cleaning the radiator and oil coolers for efficient cooling.

Battery Care and Maintenance

Guidelines for battery care, activation, and maintenance.

Electrolyte Handling and Safety

Safety instructions for handling electrolyte and its composition.

Battery Recharging Procedures

Procedures for safely recharging the battery using a charger.

Routine Battery Maintenance

Routine maintenance for keeping the battery clean and terminals secure.

Compressor Storage Guidelines

Recommendations for storing the compressor, including regular running.

Service Kits for Repairs

Information on service kits for specific repairs or rebuilding tasks.

Adjustments and Servicing Procedures

Adjusting the Continuous Regulating System

Step-by-step guide for adjusting the continuous regulating system and setting the working pressure.

Air Filter Maintenance and Replacement

Instructions for maintaining the air filter system, including replacement and cleaning.

Air Receiver Testing Requirements

Information on testing the air receiver according to standards and regulations.

Safety Valve Checks and Adjustments

Procedures for checking the safety valve's lifting gear and set pressure.

Fuel Filter Replacement

Instructions for replacing the fuel filter element.

Problem Solving and Troubleshooting

Troubleshooting Common Problems

Chart to help diagnose and solve mechanical problems with the compressor and engine components.

Alternator Handling Precautions

Precautions for handling the alternator, including battery connections.

Technical Specifications

Shutdown Switches and Safety Valve Settings

Specifications for shutdown switch trip points and safety valve opening pressure.

Compressor and Engine Technical Specifications

Detailed technical specifications for the compressor and engine, including pressures, speeds, and capacities.

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