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Atlas Copco XAS 185 CDU T4 User Manual

Atlas Copco XAS 185 CDU T4
50 pages
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XAS 185 CDU T4
Instruction Manual
for AC Compressors
English
Engine CAT C2.2

Table of Contents

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Atlas Copco XAS 185 CDU T4 Specifications

General IconGeneral
ModelXAS 185 CDU T4
Emission StandardTier 4 Final
Free Air Delivery185 cfm
Free Air Delivery (l/s)87 l/s
Free Air Delivery (cfm)185 cfm
Operating Pressure100 psi
Working Pressure100 psi
Engine Power (hp)49 hp
Engine Power (kW)18.5
Fuel Tank Capacity (gal)26 gal
Tank Capacity (US gal)26 US gal
Weight (lbs)2183 lbs
Weight (kg)590
Length1850 mm
Length (in)125 in
Length (mm)1850
Width1050 mm
Width (in)54 in
Width (mm)1050
Height1250 mm
Height (in)52 in
Height (mm)1250

Summary

Warranty and Liability Limitation

Preface

CALIFORNIA Proposition 65 Warning

Safety Precautions for Portable Compressor

Introduction and Skill Level Definitions

Overview of the manual's purpose and user skill levels required for safe operation.

General Safety Directives

Key principles and general rules for safe handling and operation of Atlas Copco equipment.

General Safety Precautions

Safety During Transport and Installation

Guidelines for safely moving and setting up the compressor unit.

Safety During Use and Operation

Safety During Maintenance and Repair

Tool Applications Safety

Proper use of tools for maintenance and repair to prevent accidents.

Specific Safety Precautions

Batteries and Pressure Vessels

Safety measures for handling batteries and maintaining pressure vessels.

Leading Particulars and General Description

Safety Pictograms Used

Explanation of warning symbols and pictograms found on the unit.

Component Systems Overview

Description of the compressor's main systems like oil, regulation, and cooling.

Machine Components

Frame, Bodywork, and Data Plate

Details on the unit's physical structure, enclosure, and identification plate.

Markings and Information Labels

Main Parts Diagram and Reference

Parts Reference List

A comprehensive list identifying all major parts of the compressor unit.

Compressor Regulating System

System Components Overview

Identification and function of components within the regulating system.

System Operations

Air Flow and Oil System

Explanation of how air flows through the compressor and the oil system's function.

Continuous Regulating System

Detailed description of how the compressor's output is regulated.

Electric System

Circuit Diagram and Description

Detailed explanation of the compressor's electrical circuit and its components.

Operating Instructions

Lifting Instructions

Safe procedures for lifting and moving the compressor unit.

Unit Placement and Movement

Rear-end Placement

Recommendations for optimal placement of the compressor's rear end.

Starting and Stopping Procedures

Before Starting Checks

Essential checks to perform before starting the compressor.

During Operation and Faults

Monitoring the compressor during operation and understanding fault conditions.

Maintenance Procedures

Service Packs, Kits, and Storage

Information on service parts, kits, and proper storage guidelines.

Preventive Maintenance Schedule

Recommended schedule for regular maintenance tasks.

Maintenance Schedule Details

Lubrication Oils

Compressor and Engine Oil Specifications

Recommended oils for the compressor and engine based on type and temperature.

Oil Level and Filter Management

Oil Level Checks

Procedures for checking and topping up compressor and engine oil levels.

Oil and Filter Change

Instructions for changing compressor oil and oil filters.

Engine Oil and Coolant Management

Engine Oil and Filter Change

Guidelines for servicing the engine's oil and oil filter.

Coolant Specifications and Handling

Details on recommended coolants and safe handling practices.

Coolant System Service

Coolant Check

Methods for checking the condition and quality of the coolant.

Topping Up and Replacing Coolant

Procedures for adding coolant and replacing the entire system's coolant.

Coolant Top-Up Procedures

Topping Up Without Draining

Calculating and performing top-up of coolant without draining the system.

Topping Up After Limited Draining

Estimating coolant top-up quantity after partial draining.

Coolant Replacement and Battery Care

Replacing Coolant and Cleaning Coolers

Steps for replacing coolant and cleaning the unit's coolers.

Battery Care and Activation

Guidelines for battery handling, activation, and initial care.

Battery Servicing and Compressor Overhaul

Battery Servicing

Procedures for recharging battery and general maintenance.

Compressor Element Overhaul

Information regarding the overhaul of the compressor element.

Adjustments and Servicing Procedures

Regulating System Adjustment

Instructions for adjusting the continuous regulating system.

Air Filter Maintenance

Dust Trap and Filter Cleaning

Procedures for cleaning the air filter's dust trap and element.

Component Replacement Procedures

Air Filter Element Replacement

Steps for replacing the air filter element and safety cartridge.

Air Receiver, Safety Valve, and Fuel System

Checks for air receiver, safety valve, and fuel system filter replacement.

Problem Solving

Troubleshooting Chart

A guide to diagnosing and resolving common operational problems.

Alternator Precautions

Important safety measures related to the alternator.

Troubleshooting Continuation

Technical Specifications

Reference Conditions

Standard conditions under which performance specifications are measured.

Limitations

Operational limits and constraints for the compressor unit.

Altitude Performance Curve

Performance and Design Data

Performance Data

Key performance metrics for the compressor unit.

Design Data (Compressor and Engine)

Technical design specifications for the compressor and engine.

Performance Data Notes

Disposal Information

General Disposal Policy

Atlas Copco's policy on environmental responsibility and product disposal.

Disposal of Materials

Specific instructions for disposing of machine parts and fluids.

Maintenance Log

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