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Atlas Copco XAS 400 JD IT4 HOP User Manual

Atlas Copco XAS 400 JD IT4 HOP
74 pages
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XAS 400 JD IT4 HOP
XATS 400 JD IT4 HOP
XAVS 400 JD IT4 HOP
Instruction Manual
for AC Compressors
English
Engine JD4045HFC92
Engine JD4045HFC93

Table of Contents

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Atlas Copco XAS 400 JD IT4 HOP Specifications

General IconGeneral
BrandAtlas Copco
ModelXAS 400 JD IT4 HOP
CategoryAir Compressor
LanguageEnglish

Summary

Safety Precautions

Introduction

Explains the manual's purpose and the importance of safety precautions for compressor operation.

General Safety Precautions

Lists essential safety rules for operating the compressor safely, covering general use and environment.

Safety During Transport and Installation

Details safe procedures for moving, towing, and setting up the compressor unit.

Safety During Use and Operation

Outlines critical safety measures to follow during the compressor's normal operation.

Safety During Maintenance and Repair

Specifies precautions for performing maintenance, overhaul, and repair work on the compressor.

Tool Applications Safety

Emphasizes using correct tools and safety practices when applying them to the compressor.

Specific Safety Precautions

Covers safety measures related to batteries, pressure vessels, and safety valves.

Leading Particulars

General Description

Provides an overview of the compressor's main components, systems, and general features.

Data Plate

Main Parts

Regulating System

Details the components and functionality of the compressor's air regulating system.

Electric System

Outlines the electrical components, wiring diagrams, and control systems of the compressor.

Markings and Information Labels

Explains the meaning and location of various safety and operational labels on the unit.

Operating Instructions

Parking, Towing and Lifting Instructions

Guides on safe methods for parking, towing, and lifting the compressor unit.

Starting / Stopping

Covers the procedures for starting, warming up, loading, and stopping the compressor.

Maintenance

Liability

Manufacturer's disclaimer regarding damage from non-original parts and modifications.

Service Paks

Information on pre-packaged parts for specific maintenance tasks to minimize downtime.

Service Kits

Details on parts kits for specific repairs or rebuilding tasks to improve unit uptime.

Storage

Guidelines for proper storage of the compressor, including protective measures.

Preventive Maintenance Schedule

Summarizes recommended maintenance tasks and intervals based on service hours or calendar time.

Maintenance Schedule Compressor

Provides a detailed schedule for routine maintenance tasks for the compressor.

Oil Specifications

Recommends specific Atlas Copco branded oils for the compressor and engine based on conditions.

Oil Level Check

Instructions on how to correctly check the engine and compressor oil levels.

Oil and Oil Filter Change

Procedures for changing engine oil, engine oil filter, compressor oil, and compressor oil filter.

Compressor Oil Flushing Procedure

Steps for flushing the compressor system when changing to a new type of oil.

Coolant Specifications

Recommends specific coolants and their properties for the engine cooling system.

Coolant Check

Guidelines for visually checking and performing pH measurements of the coolant.

Topping Up/Replacing Coolant

Details on how to top up or replace the coolant in the engine cooling system.

Battery Care

Instructions for battery handling, activation, charging, and maintenance.

Adjustments and Servicing Procedures

Adjustment of the Continuous Pneumatic Regulating System

Guides on how to adjust the compressor's continuous pneumatic regulating system.

Air Filter Engine/Compressor

Covers cleaning and replacement of air filter elements for both engine and compressor.

Safety Valve

Provides information on checking and performing maintenance on the safety valve.

Exhaust Filter

Details on the exhaust filter system, its maintenance, and handling of ash deposits.

Fuel System

Instructions for priming and draining the fuel system, and fuel quality requirements.

Brake Adjustment

Guides on how to adjust the compressor's brake shoes for proper lining clearance.

Problem Solving

Available Options

Technical Specifications

Torque Values

Lists recommended torque values for various assemblies and fasteners for general applications.

Compressor / Engine Specifications

Provides key specifications for compressor and engine, including pressure, temperature, and dimensions.

Disposal

Maintenance Log

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