Atlas Copco XAS 400 JD IT4 HOP - Table of Contents

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Preface
Please read the following instructions carefully before
starting to use your compressor.
It is a solid, safe and reliable machine, built according to
the latest technology. Follow the instructions in this
booklet and we guarantee you years of troublefree
operation.
Always keep the manual available near the machine.
In all correspondence always mention the compressor
type and serial number, shown on the data plate.
The company reserves the right to make changes without
prior notice.
Table of contents
1 Safety precautions..................................... 7
1.1 Introduction ........................................................ 7
1.2 General safety precautions ................................. 8
1.3 Safety during transport and installation.............. 8
1.4 Safety during use and operation ......................... 9
1.5 Safety during maintenance and repair .............. 10
1.6 Tool applications safety.................................... 11
1.7 Specific safety precautions ............................... 11
2 Leading particulars ................................ 12
2.1 General description........................................... 12
3 Data Plate ................................................. 13
4Main Parts............................................... 14
4.1 Regulating system .............................................16
4.1.1 Overview.........................................................16
4.1.2 Air flow ............................................................ 17
4.1.3 Oil system......................................................... 17
4.1.4 Continuous pneumatic regulating
system...............................................................
18
4.2 Electric system.................................................. 19
4.3 Markings and information labels...................... 23
5 Operating instructions............................ 24
5.1 Parking, towing and lifting instructions ........... 24
5.1.1 Parking instructions.......................................... 24
5.1.2 Towing instructions.......................................... 24
5.1.3 Height adjustment ............................................ 24
5.1.4 Lifting instructions ........................................... 25
5.2 Starting / Stopping............................................ 26
5.3 Before starting .................................................. 26
5.3.1 Battery switch................................................... 27
5.3.2 Control panel .................................................... 28
5.3.3 Xc2002™ module ............................................ 28
5.3.4 Xc2002™ Menu Overview .............................. 29
5.3.5 Xc2002™ Menu Description ........................... 33
5.3.6 During operation .............................................. 34
5.3.7 Operations overview ........................................ 34
5.3.8 Power ON / OFF ............................................... 34
5.3.9 Starting.............................................................. 35
5.3.10 Warming up....................................................... 35
5.3.11 Loading ............................................................. 35
5.3.12 Stopping ............................................................ 35
5.3.13 Emergency stop................................................. 35
5.3.14 Fault codes ........................................................ 36
6Maintenance............................................ 37
6.1 Liability ............................................................ 37
6.2 Service paks...................................................... 37
6.3 Service kits ....................................................... 37
6.4 Storage.............................................................. 37
6.5 Preventive maintenance schedule..................... 38
6.6 Maintenance schedule compressor ................... 38
6.7 Oil specifications.............................................. 40
6.7.1 Compressor oil .................................................. 41
6.7.2 Engine oil .......................................................... 42
6.8 Oil level check.................................................. 43
6.8.1 Check engine oil level....................................... 43
6.8.2 Check compressor oil level ............................... 43
6.9 Oil and oil filter change.................................... 44
6.9.1 Engine oil and oil filter change......................... 44
6.9.2 Compressor oil and oil filter change ................. 45
6.10 Compressor Oil Flushing Procedure ................ 46
6.10.1 Topping up the compressor oil.......................... 44
6.11 Coolant specifications ...................................... 47
6.11.1 PARCOOL EG.................................................. 47
6.11.2 Handling PARCOOL EG.................................. 48
6.12 Coolant check ................................................... 48
6.13 Topping up/replacing coolant........................... 48
6.13.1 Topping up without draining from
the cooling system.............................................
50
6.13.2 Topping up after limited quantity
draining from the cooling system......................
50
6.13.3 Replacing the coolant........................................ 51
6.13.4 Cleaning coolers................................................ 51
6.14 Battery care....................................................... 51
6.14.1 Electrolyte ......................................................... 51
6.14.2 Activating a dry-charged battery....................... 51
6.14.3 Recharging a battery ......................................... 52
6.14.4 Battery maintenance.......................................... 52