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XAS 90 DD7
Atlas Copco XAS 90 DD7 User Manual
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Instruction Manual f
or P
o
rt
able Compressor
s
English
XAHS 37 DD
- XAHS 70 DD7
XAS 47 DD
- XAS 90 DD7
XAS 57 DD
- XAS 110 DD7
Engine Deutz
D2011L02
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Safety Precautions for Portable Compressors (with Generator)
7
Introduction
7
General Safety Precautions
7
Safety During Transport and Installation
8
Safety During Use and Operation
9
Safety During Maintenance and Repair
10
Tool Applications Safety
10
Specific Safety Precautions
11
2 Leading Particulars
12
Description of Safety Pictograms Used in this Manual
12
General Description
12
Markings and Information Labels
14
Main Parts
15
Air Flow
17
Oil System
17
Continuous Regulating System
17
Electrical System
18
Circuit Diagram (Standard)
18
Control System)
20
Circuit Diagram XAS 47 DDG - XAS 90 DD7G (Generator DDG 110V with Automatic Control System)
22
Circuit Diagram XAS 47 DDG - XAS 90 DD7G (Generator DDG IT 230/400V Without Automatic Control System)
24
Circuit Diagram XAS 47 DDG - XAS 90 DD7G (Generator DDG IT 230/400V with Automatic Control System)
26
Circuit Diagram XAS 47 DDG - XAS 90 DD7G (Generator DDG IT 230V, 6 Kva)
28
Circuit Diagram Cold Start (All Types)
30
Circuit Diagram Refinary Equipment (All Types)
31
3 Operating Instructions
32
Parking, Towing and Lifting Instructions
32
Parking Instructions
32
Towing Instructions
33
Spillage-Free Instruction
33
Height Adjustment (with Adjustable Towbar)
33
Lifting Instructions
34
Anti -Frost Device Option
34
Starting/Stopping
34
Before Starting
34
Starting Procedure (with Cold Start; Option)
35
Starting Procedure (Without Cold Start)
36
During Operation
37
Stopping Procedure
37
Fault Situations and Protective Devices
37
Function of Generator (Option)
38
Functional Description
38
Automatic Control System (Option)
39
Functional Description
39
Function of Generator DDG 230/400V and 230V - 3Ph with Automatic Control System (Option) - Functional Description
41
4 Maintenance
42
Use of Service Paks
42
Preventive Maintenance Schedule for the Compressor
42
Lubrication Oils
43
Oil Level Check
43
Check Engine Oil Level
43
Check Compressor Oil Level
44
Oil and Oil Filter Change
44
Engine Oil and Oil Filter Change
44
Compressor Oil and Oil Filter Change
44
Cleaning Coolers
45
Cleaning Fuel Tank
45
Cleaning Hardhat
45
Battery Care
45
Electrolyte
45
Activating a Dry-Charged Battery
46
Recharging a Battery
46
Battery Maintenance
46
Changing Tyres
46
Storage
46
Service Paks
46
Service Kits
46
Compressor Element Overhaul
46
Liability
46
5 Adjustments and Servicing Procedures
47
Adjustment of the Continuous Regulating System
47
Air Filter Engine/Compressor
48
Main Parts
48
Recommendations
48
Cleaning the Dust Trap
48
Replacing the Air Filter Element
48
Air Receiver
48
Safety Valve
48
Fuel System
49
Brake (= Option) Adjustment
49
Brake Shoe Adjustment
49
Test Procedure of Brake Cable Adjustment
50
Brake Cable Adjustment
50
Drive Belt
50
6 Problem Solving
51
Alternator Precautions
51
7 Available Options
53
8 Technical Specifications
54
Torque Values
54
For General Applications
54
For Important Assemblies
54
Settings of Shutdown Switches and Safety Valves
54
Compressor/Engine Specifications
55
Conversion List of si Units into British Units
61
9 Data Plate
62
5
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Atlas Copco XAS 90 DD7 Specifications
General
Model
XAS 90 DD7
Engine
Deutz diesel engine
Typical sound level (LWA)
95 dB(A)
Noise Level
95 dB(A)
Working Pressure
7 bar (102 psi)
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