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Atlas Copco XATS 138 PE Stage V APP User Manual

Atlas Copco XATS 138 PE Stage V APP
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Instruction Manual
XATS 138 PE Stage V APP
XATS 250 PE Stage V APP
XAHS 108 PE Stage V APP
XAHS 190 PE Stage V APP
Instruction Manual
for Portable Compressors
English
Engine
Kubota V2403-CR-T-E5B

Table of Contents

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Atlas Copco XATS 138 PE Stage V APP Specifications

General IconGeneral
ModelXATS 138 PE Stage V APP
Emission StandardStage V
CategoryAir Compressor
Engine Power74 kW (99 hp)
Weight3472 lbs
Operating Pressure7-10.3 bar
Working Pressure7-10.3 bar

Summary

Safety Precautions

Personal Protective Equipment

Guidance on essential protective gear for safe operation and maintenance.

General Safety Precautions

Essential safety rules and guidelines to be followed during operation and maintenance.

Safety During Transport and Installation

Pre-Towing Checks

Pre-towing checks and procedures for safe operation.

Towing the Unit

Procedures for towing a unit with a suitable vehicle.

Lifting the Unit

Guidelines for safe lifting of heavy parts and the unit.

Safety During Use and Operation

General Operational Safety

Precautions for fire hazards, confined spaces, dust, and refueling.

Air Systems and Component Safety

Safe handling of air outlet valves, hoses, and oil filler plugs.

Noise and Guard Safety

Measures to protect personnel from noise and ensure guards are in place.

Maintenance and Operating Limits

Adherence to maintenance schedule, operating limits, and starting aids.

Hazardous Environments and Materials

Precautions for flammable fumes, dust, and handling hot parts.

Safety During Maintenance and Repair

Personnel, Tool, and Part Safety

Use of trained personnel, correct tools, and genuine parts for maintenance.

Maintenance Procedures

Steps for stopping the unit, preventing starting, and dismantling components.

General Maintenance Safety

Safety regarding flammable solvents, toxic vapours, and component protection.

Post-Maintenance Checks

Recording repairs and performing pre-use checks of systems.

Tool Application Safety

Tool Pressure and Usage

Checking tool/hose pressure and using the correct tool for each job.

Specific Safety Precautions

Battery Safety

Safety guidelines for handling, charging, and connecting batteries.

Pressure Vessel Maintenance

Maintenance and installation requirements for pressure vessels.

Safety Valves

Procedures for adjusting, repairing, and maintaining safety valves.

Selective Catalytic Reduction (SCR) Safety

Information on SCR converter and its safety precautions and environmental hazards.

Leading Particulars

Safety Pictograms and General Description

Explanation of safety symbols and overview of the compressor unit.

Engine and Compressor Components

Details on the engine, compressor element, and oil system.

General Description

System Operations and Safety Features

Regulation, cooling, fuel systems, and safety devices overview.

Frame, Axles, and Options

Frame design, axles, lifting eye, and road light system options.

Additional Component Descriptions

Information on lubricator, data plate, and VIN number.

Main Parts

Main Parts Identification

Diagram showing and labeling major components of the compressor unit.

Parts Reference List

A list correlating reference codes to component names.

Overview

System Overview and References

Schematic illustrating systems and detailed component reference table.

Markings and Information Labels

Safety and Operational Labels

Explanation of safety symbols, warnings, and operational labels.

Operating Instructions

Parking, Towing, and Lifting Instructions

Procedures for parking, towing, and lifting the compressor unit.

Towbar Height and Ball Coupling

Steps for adjusting towbar height and using ball coupling.

Lifting Instructions

Safe procedures and precautions for lifting the compressor.

Shipping the Compressor

Shipping Vehicle Recommendations

Recommended vehicles for transporting the compressor unit.

Fixation Tools

Lashing Belt Usage

Description of lashing belts and steps for fixing and removing them.

Securing the Unit to the Shipping Vehicle

Securing Unit for Transport

Detailed steps for securing the compressor to a transport vehicle.

Operating the Compressor

Preventing Low Loads

Consequences of low load operation and how to avoid them.

Pre-Start Checks and Battery Prep

Essential checks before starting and battery preparation.

Starting and Stopping

Starting Procedures

Steps and precautions for starting the compressor, including fuel type.

Emergency Stop

Function and proper use of the emergency stop button.

Basic Operation of the Machine

Control Panel Overview

Introduction to the control panel and its main buttons.

Control Panel Functions

Explanation of load, measurements, settings, and navigation buttons.

Overview Icons

Overview Icons

Explanation of icons on the display and navigation elements.

Operational Mode Icons

Icons related to overhaul, alarms, fuel, and engine status.

Possible Views

Main View Details

Details on information displayed in the main operational view.

Display Views (Measurements, Settings, Alarms)

How to access and interpret measured values, settings, and alarms.

Starting Sequence

Initial Power-Up and Selftest

Sequence of displays during initial power-up and controller initialization.

Engine Data Reading and Preheating

ECU power-up, data reading, and engine preheating process.

Engine Cranking and Warming Up

Engine cranking limits and the warming-up process.

Ready to Load and Pressure Buildup

Displays indicating readiness for loading and pressure buildup.

Pressure Setting

Pressure Setting Adjustment

How to select and adjust preset pressure values.

During Operation

During Operation Checks

Performing checks, keeping doors closed, and valve positions.

Stopping and Shutdown

Stopping and Cooling Down

Steps for stopping the compressor and engine cooling process.

Shutdown Displays

Displays shown after shutdown due to alarm or emergency stop.

Power Off and Settings

Power Off and Battery Disconnect

Steps for shutting down the controller and disconnecting the battery.

Alarm Acknowledgment and Clock Setting

How to acknowledge alarms and set the system clock.

Settings Configuration Options

Changing language, display, AutoLoad, units, and diagnostics.

ECO Mode

ECO Mode Overview

Simplification of automatic functions for fuel saving.

Auto Start and Auto No-Load/Re-Load

Configuring automatic start and no-load/re-load for fuel saving.

Auto Stop Function Setup

Setting up automatic compressor stop after extended idle periods.

Fault Codes

Fault Code List

List of alarm codes, descriptions, and their fail classes.

Maintenance

General Maintenance Guidelines

Warnings against modifications and importance of cleanliness.

Preventive Maintenance and Service Paks

Requirements for scheduled preventive maintenance and service paks.

Storage and FleetLink

Storage Procedures

Guidelines for storing the compressor when not in regular use.

FleetLink System

Information on the FleetLink smartbox for fleet monitoring.

Daily Maintenance

Daily Maintenance: Before Job

Daily checks for the compressor before starting work.

Daily Maintenance: Undercarriage

Daily checks for the undercarriage before roadgoing jobs.

Maintenance Schedule Engine and Compressor

Maintenance Schedule: Engine/Compressor (Hours)

Maintenance tasks performed daily, at 50, 250, 500, and 1000 hours.

Maintenance Schedule: Engine/Compressor (Time)

Maintenance tasks performed yearly and every two years.

Maintenance Schedule Undercarriage

Maintenance Schedule: Undercarriage (Km)

Maintenance tasks based on kilometers driven.

Notes and Specifications

Notes and References

Notes on dusty environments, engine manuals, and part numbers.

Oil Specification

Recommended engine and compressor oils based on ambient temperature.

Fluid Level Checks

Compressor Oil Level Check

Daily and long-term procedures for checking compressor oil level.

Engine Oil and Coolant Checks

Procedures for checking engine oil level and coolant.

Topping Up Coolant

Safe procedure for topping up the coolant system.

Filters, Coolers, and Battery Maintenance

Air Filter Dust Trap Cleaning

Procedure for removing dust from the air filter dust trap.

Cooler Cleaning and Battery Service

Steps to clean coolers and guidelines for battery maintenance.

Spillage-Free Frame Design

Spillage-Free Frame Design

Description of the leak-proof undercarriage and fluid drainage.

Available Options

Towbar and Lighting Options

Options for towbars, towing eyes, and road light systems.

Air Quality and Cold Start Options

Options for air quality equipment, outlet valves, and cold start.

Problem Solving

Troubleshooting: Engine Power Loss

Troubleshooting steps for engine power loss and unit shutdown.

Troubleshooting: Specific Faults

Troubleshooting for air/oil mist from filters and compressor overheating.

Technical Specifications

Specs and Reference Conditions

General specs, reference conditions, and operating limitations.

Performance Data

Data on engine speed, fuel consumption, noise levels, and air temperature.

Design Data

Compressor stages and engine specifications including capacities.

Unit Specifications

Data on oil system, air receiver, air volume, and fuel tanks.

Altitude Unit Performance Curves

Altitude Performance Curve Interpretation

How curves relate working pressure to altitude and temperature.

Dimension Drawing

Dimensions and Center of Gravity

Diagram showing overall dimensions and center of gravity.

Detailed Dimensions

Diagram with specific measurements and labels for the unit.

Electrical Diagram

Electrical Diagram: Index and Legends

Overview of diagram sheets and component legends.

Electrical Diagram: Circuit Schematics

List of electrical components and schematics for various circuits.

Dataplate

Dataplate Details

Explanation of the labels and data on the compressor's dataplate.

Disposal

Disposal Policy and Material Handling

Atlas Copco's approach to product environmental impact and material handling.

Material Disposal and WEEE Compliance

Procedures for disposing of materials and WEEE directive compliance.

Maintenance Log

Maintenance Log Template

Template for recording service hours, maintenance actions, and dates.

Provided Documents

Test Certificate and EC Declaration of Conformity

Information on the Test Certificate and EC Declaration of Conformity.

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