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C 400 H
AUSA C 400 H User Manual
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C 400 H
C 400 H
I
C 40
0 H x4
C 4
00 HI x4
C
500 H
C 500 HI
C 500 H x4
C 500 HI x4
OPERA
TOR’
S
MANU
AL
ENGLISH
ORIGINAL MANUAL
2
Table of Contents
Table of Contents
6
Uses and Improper Uses of the Forklift
7
Industrial Use
7
Improper Use
7
Identification of the Forklift Truck
8
Technical Specifications
9
Diesel Engine
10
Transmission
10
Directional Control
10
Steering
10
Operating Temperature
11
Dimensions
11
Pressures
11
Wheels
11
Hydraulic Circuit
12
Electrical Equipment
12
Load Capacity
12
Standard Mast
12
Carriage Way and Forks
14
Lifting Speed
14
Lowering Speed
14
Control Panel and Controls
14
Rough Terrain Use
15
Optional Equipment
25
Decals / Labels / Identification Plates All Markets
26
Joystick Function
26
Joystick Function Buttons
26
Dangerous Area
26
Front Axle Wheels Inflated Pressure
28
Rear Axle Wheels Inflated Pressure
28
Machine Model Indication
31
Characteristics Plate
32
Ausa Anagram
32
Point Hoisted Machine
33
Acoustic Operator Protection
33
Warning in Case of Overturning the Machine
33
Maximum Sound Level
34
Mast Lowering Marker
34
Non Movements with Load Offcentered
35
Ausa Sticker
35
Not Use Without Authorization
36
Brake Fluid Indication
36
Hot Parts Indication
37
Load Chart Plate
37
To Hoist Machine
38
Ausa
38
Turbocharger
39
Fuel Type Indication
41
Ec Indication
41
Operator Responsibilities
52
Description of a Forklift Truck
52
Special Safety Messages
52
General Recommendations for Driving a Forklift Truck
53
Basic Information for Starting up a Forklift Truck
53
Before Starting and Operating the Forklift
54
The Surrounding Area
54
Work Circuit
54
Work Cycle
54
Rudiments of Dynamic Equilibrium
55
Driving on Gradients
55
Rudiments of Static Equilibrium
55
Driving in Reverse
55
The Triangle of Horizontal Stability
56
Longitudinal Stabilization
56
Transversal Stability
56
The Load and Counterweight
56
Load Handling
57
Critical Speed
58
Accesses and Doors
58
Ground Surface
58
Lighting
58
Overhead Guard
59
When Leaving / Parking the Forklift
59
Forklift Truck: General Points
61
Vehicle
61
Controls Instruments Equipments
61
Pedals
62
Inching Pedal
62
Connecting the 4X4
63
Disconnecting the 4X4
63
Tilting the Forks
63
Raising and Lowering the Mast
63
Instrument Panel: Components
64
Instrument Panel: Operation
65
Starter Switch
65
Fuse Box
65
Multi-Function Instrument
66
Hourmeter
66
Fuel Level
66
Fuel Reserve Warning Lamp
66
Fuel
67
Battery Charge Warning Lamp
67
Engine Temperature Warning Lamp
67
Refuelling
68
Adjusting the Seat and Steering Wheel
69
Entering and Leaving the Operator Cabin
69
Operating the Forklift
69
Checks
70
Starter
70
Starting Engine When the Operator Is Not Seated
70
Starting Engine When the Operator Is Seated
70
Parking the Forklift and Stopping the Engine
71
Forklift Nominal Load
71
Alteration to the Forklift / Load Relation
72
Lifting Capacity
72
Load Charts
72
Overturning
73
After-Use Care
73
Engine Overheating
73
Special Procedures
73
Immersion of the Forklift
74
Storage and Pre-Parking Preparation
74
Lubricant and Fluid Products
75
Recommended Fluids and Lubricants
75
Engine Oil
76
Hydraulic Oil
76
Brake and Inching Fluid
76
Battery Electrolyte
76
Maintenance Chart
77
General Comments
79
Respect the Environment
79
Periodic Maintenance Operations
79
Daily Checks
80
Engine
82
Alternator Belt
82
Oil Level: Checking
82
Oil Level: Correct
82
Engine Oil: Draining
83
Oil Filter Cartridge: Replacing
83
Engine Oil: Filling up
83
Coolant Circuit: Filling and Bleeding
84
Level of Coolant: Checking
84
Coolant System
84
Coolant Circuit: Draining
84
Air Filter
85
Air Filter Blocked Warning Light
85
Fuel Pre-Filter
86
Fuel Filter
86
Drain the Water from the Fuel Filter
87
Tilting the Mast While the Engine Is Stopped
87
Brake and Inching Fluid: Checking the Level
88
Brake an Inching Fluid: Replacing
88
Service Brake
88
Parking Brake
88
Transfer Box Oil Level
89
Oil Level on Front Axles
90
Oil Level in the Rear Axles Differential (4X4 Models)
90
Differential: Topping up
90
Differential: Checking the Level
90
Oil Level in Planetary Reductions (Front and Rear Axles)
91
Planetary Reduction: Checking the Level
91
Planetary Reductions: Draining
91
Planetary Reduction: Topping up
91
Hydraulic Hoses
92
Clean the Hydraulic Oil Strainer
92
Topping up
92
Hydraulic System Safety Valves: Trimming
93
Hydraulic Steering Valve
93
Control Valve
93
Hydrostatic Transmission Filter: Replacing
93
Tyre Pressure: Checking
94
Checking and Inflating Tyres: Safety Measures
94
Wheel Mounted on the Machine
94
Wheel Dismounted
94
Mast: Tension and Length of Mast Chains
95
Brake Cylinder Pins
96
Cardan Shafts
96
Lubrication
96
Operating Beacon Bulbs: Replacing
98
Operating Beacon Bulb
98
Indicator Bulb
98
Lighting and Signaling System
98
Rotating Beacon Bulb: Replacing
99
Steering Column Fuses: Checking
99
Battery Fuses: Checking
99
Windscreen Wiper Blade
100
Loading the Forklift Onto a Lorry or Trailer Using Ramps
101
Transporting the Forklift
101
Loading the Forklift Onto a Lorry or Trailer Using a Crane
102
Release the Parking Brake
103
Towing the Forklift
103
Conditions for Towing the Forklift
103
Cables: Colour Chart
104
Cables Colours
104
Electrical Circuit Diagram
104
Electrical Circuit
109
Hydraulic Symbols
110
Hydraulic Circuit Diagram
110
Hydraulic Circuit Diagram
111
Transmission Troubleshooting
114
EC Certificate of Conformity
115
4
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AUSA C 400 H Specifications
General
Model
C 400 H
Category
Forklifts
Power type
Diesel
Rated load
4000 kg
Standard tyres
Pneumatic
Load Centre
500 mm
Load Capacity
4000 kg
Tire Type
Pneumatic
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