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AUSA CH 200 - User Manual

AUSA CH 200
51 pages
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CH 200
CH 200 x4
CH 250
CH 250 x4
OPERATOR’S
MANUAL
ENGLISH

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Summary

Foreword

Component Identification

Vehicle Identification

Technical Characteristics: Engine, Transmission, Steering, Brakes, Hydraulics

Diesel Engine Specifications

Details about the engine models, cylinders, power, and starter.

Transmission and Steering

Describes hydrostatic transmission and hydraulic steering system.

Brakes and Hydraulic Circuit

Explains service and parking brakes, and hydraulic system details.

Technical Characteristics: Specs and Mast

Operating and Electrical Specs

Covers working temperature, electrical equipment, and control panel.

Weight, Load Capacity, and Mast Specs

Details machine weights, load capacities, and mast dimensions.

Optional Equipment and Dimensions

Lists optional equipment and dimensional data for models.

Technical Characteristics: Dimensions and Options

Optional Equipment Details

Lists available optional equipment for the forklifts.

Dimensional Data Tables

Provides detailed dimension tables for CH200/CH250 models.

Machine Decals (USA Market): Information and Safety

Vehicle Information Decal

Describes the main vehicle identification and specification decal.

Safety and Warning Decals

Details safety warnings like Proposition 65 and general danger notices.

Machine Decals (USA Market): Operation and Load Charts

Operational Safety Warnings

Covers caution notices and general safety advice for operation.

Load Capacity Charts

Displays load capacity charts for different models and configurations.

Machine Decals (UK Market): Information and Safety

Vehicle Information Decal (UK)

Describes the vehicle identification decal for the UK market.

Safety and Operational Decals (UK)

Details safety warnings and operational instructions as decals.

Machine Decals (UK Market): Load Graphs

Load Graphs (UK Market)

Presents load graphs specific to the UK market context.

Controls and Instruments Overview

Pedals and Brake Controls

Explains the function of accelerator, brake, and inching pedals.

Joystick Operation

Details joystick controls for travel, lifting, tilting, and side-shifting.

Horn, Speed, and Alarm Controls

Covers horn activation, speed selection, back-up alarm, and emergency brake.

Instrument Panel Layout

Panel Components and Switches

Identifies panel components and describes various switches and levers.

Starter and Security Systems

Explains the starter switch and optional anti-theft system.

Multifunction Instrument Details

Instrument Gauges

Describes the hourmeter, fuel level, battery charge, and engine temperature gauges.

Warning and Status Lamps

Explains the meaning of various warning and status indicator lamps.

Operating the Machine: Getting Started

Operator Entry and Seat Adjustment

Guides on safely entering/exiting and adjusting seat/steering.

Starting Engine and Pre-Operation Checks

Outlines the engine start procedure and initial checks.

Operating the Machine: Capacity and Checks

Jump Starting and Warm-up Checks

Details jump starting procedure and checks after engine warm-up.

Understanding Load Capacity

Explains rated capacity, load centers, and influencing factors.

Load Handling and Capacity

Lifting Capacity Explained

Clarifies lifting capacity, stability, and load effects.

Load Charts and Graphs

Refers to load charts and graphs for capacity reference.

Load Control Functions

Joystick Load Functions

Describes joystick controls for lifting, tilting, side-shifting, and attachments.

Speed Selection and Safety Notices

Explains speed range selection and specific safety warnings.

General Safety Guidelines

General Operating Warnings

Provides essential safety warnings before operating the forklift.

Pre-Start Checks and Procedures

Details pre-operation checks, fluid levels, and safety belt usage.

Safe Operating Practices

Safe Operating Practices

Emphasizes alertness, safe driving, and avoiding body hazards.

Load Transport Safety

Advises against transporting people and proper load handling.

Driving and Load Safety

Visibility and Load Handling Safety

Stresses visibility, avoiding standing under forks, and load handling basics.

Driving on Uneven Surfaces and Slopes

Warns about rough terrain, trenches, banks, and slopes.

Slope and Load Safety

Operating on Inclines and Slopes

Provides guidance for safe operation on inclines and slopes.

Load Stability and Maneuvering

Covers raising forks on stable ground and handling unstable loads.

Forklift Securing Procedures

Securing the Forklift

Details steps for leaving the forklift unattended safely.

Parking and Shutdown Procedures

Engine Shutdown Procedure

Outlines steps for parking and stopping the engine correctly.

Overhead Guard Inspection

Mandates weekly inspection of the overhead guard structure.

Environmental Care

Advises on proper disposal of the machine and fluids.

Transporting the Machine

Securing to Trailer or Lorry

Instructions for fastening the forklift to a transport vehicle.

Loading by Crane

Guidelines for safely loading the forklift using a crane.

Towing the Machine

Towing Preparations

Details procedures for preparing the machine for towing.

Periodic Maintenance Operations: General

General Maintenance Recommendations

Emphasizes regular maintenance by qualified mechanics and proper procedures.

Accessing Components

Explains how to access the engine and filters under the cabin floor.

Periodic Maintenance Operations: Cleaning and Breakdowns

Machine Cleaning and Breakdown Procedures

Covers cleaning methods and steps for roadside breakdowns.

Periodic Maintenance Operations: Filters, Wheels, Brakes

Filter and Wheel Maintenance

Details maintenance for air filters, fuel filters, pre-filters, and wheels.

Brake System Service

Describes service requirements for the brake system, including fluid replacement.

Periodic Maintenance Operations: Fluid Levels

Checking Fluid Levels and Filters

Guides on checking oil levels in PTO, axles, reduction gears, and hydraulic systems.

Periodic Maintenance Operations: Valves, Tires, Chains, Guard

Hydraulic Valves and Tire Pressure

Covers safety valve settings and recommended tire inflation procedures.

Mast Chain and Overhead Guard Inspection

Details inspection intervals for mast chains and overhead guards.

Capacities

Greasing Points

Rear Axle and Drive Joints Greasing

Specifies greasing points for the rear axle and universal drive joints.

Mast and Cylinders Greasing

Details greasing points for the mast support and tilting cylinders.

Electric Circuit CH200 (Diagram 1)

Electric Circuit CH200 (Diagram 2)

Electric Circuit CH200 (Diagram 3)

Electric Circuit CH200 (Diagram 4)

Electric Circuit CH250 (Diagram 1)

Electric Circuit CH250 (Diagram 2)

Electric Circuit CH250 (Diagram 3)

Electric Circuit CH250 (Diagram 4)

Hydraulic Diagram (Side-Shift)

Hydraulic Diagram (Hydromatik) CH200

Hydraulic Diagram (Hydromatik) CH250

Maintenance Chart

AUSA CH 200 Specifications

General IconGeneral
ModelCH 200
CategoryForklifts
TypeRough Terrain Forklift
Load Capacity2000 kg
TransmissionHydrostatic
Power SourceDiesel
Tire TypePneumatic
Turning Radius3.2 m

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