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AVL DiSmoke 4000 - User Manual

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ENGINE DIAGNOSTICS
AVL LIST GMBH
Hans-List-Platz 1
A-8020 Graz / Austria
Phone: +43 316 787-0
Fax: +43 316 787-550
http://www.avl.com
Ident. number: AT0391E
Revision no.: 04
Edition: January 1999
Subject to alteration
Printed in Austria by
AVL LIST GMBH Graz
Service Manual
AVL DiGas 4000
AVL DiCom 4000
AVL DiSmoke 4000

Table of Contents

Questions and Answers

  • J
    justinjohnsonAug 14, 2025
    What to do if AVL Test Equipment leak test failed?
    • J
      John DavisAug 15, 2025
      If the AVL Test Equipment leak test fails, you should: * Check the entire sampling line for leaks, from the probe tip to the inlet on the rear panel. * Disconnect the probe hose and connect a leak-proof 2 m hose. * Inspect the O-rings in the filter housing and condensate trap, and check the connections for leaks on the probe hose and condensate drainage hose. * Also, check if the tester was stored with condensate at temperatures below 0° C.
  • S
    Samantha RobinsonAug 18, 2025
    What to do if AVL Test Equipment measuring chamber temperature is too high?
    • R
      Rebecca MccormickAug 18, 2025
      If the measuring chamber temperature is too high on your AVL Test Equipment, you should remove the probe from the exhaust pipe. Wait at least 10 minutes, then acknowledge the error by pressing >>. If the issue persists, there may be a fault in the measuring instruments unit; remove the unit and check the cable to the receiver, replacing the unit if necessary.
  • K
    Kristin DicksonAug 21, 2025
    What to do if my AVL Test Equipment measuring chamber is too hot or too cold?
    • S
      Scott HarrisonAug 21, 2025
      If your AVL Test Equipment's measuring chamber is too hot or too cold, first remove the probe from the exhaust pipe and wait for the temperature to return to the permitted range. Then, acknowledge the message by pressing >>. If the temperature is still too low, one of the heating blocks has probably failed. If the temperature is still too high, the feedback control system is malfunctioning.
  • J
    Jason PearsonAug 25, 2025
    What to do if AVL Test Equipment measuring chamber pressure is wrong?
    • A
      Austin GonzalesAug 25, 2025
      If the measuring chamber pressure is wrong on your AVL Test Equipment, first check whether the measurement gas outlet is blocked. If the error persists, remove the unit and check whether the hose system is blocked. Additionally, check or replace the pressure sensor.
  • S
    Stephanie HuertaAug 27, 2025
    How to fix insufficient gas flow in AVL Test Equipment?
    • B
      Beth LaraAug 27, 2025
      To fix insufficient gas flow in your AVL Test Equipment: * Clean the probe out with compressed air. * If the filter is black, replace it. * Remove the measuring instruments unit and check the hose system and pump.
  • K
    Kathy MurphyAug 31, 2025
    What to do with Opacity Measuring Chamber, Type A, of AVL Test Equipment?
    • N
      Nicholas LeeAug 31, 2025
      For the Opacity Measuring Chamber, Type A, of your AVL Test Equipment: * Fold the optical elements to the side. * Check that both lamps are working. * Clean the glass disc in front of the optical elements. * Fold the optical elements back into place and acknowledge the message by pressing >>.
  • A
    Ann CabreraSep 3, 2025
    What to do with Opacity Measuring Chamber, Type 4000, of AVL Test Equipment?
    • W
      William ChandlerSep 3, 2025
      For the Opacity Measuring Chamber, Type 4000, of your AVL Test Equipment, remove the lens protector and check the windows. Then, press
  • W
    wallschristopherSep 7, 2025
    What causes Changeover Valve Error in AVL Test Equipment?
    • A
      Angie ElliottSep 7, 2025
      A Changeover Valve Error in AVL Test Equipment is caused by failure of the changeover valve in the opacity measuring chamber. The suggested solution is to replace the changeover valve.
  • E
    Emily JohnsonSep 10, 2025
    What to do if AVL Test Equipment calibration fails?
    • R
      rachael21Sep 10, 2025
      If the calibration fails on your AVL Test Equipment, press >> to call up the diesel service screen for further error diagnosis.

Summary

Important Notice

Safety Instructions for Handling O2 and NO Sensors

First Aid

Procedures for eye, skin contact, and swallowing after sensor leak.

Periodic Maintenance

Periodic Maintenance Plan and Schedule

Details recommended maintenance tasks and their frequency.

Minor Maintenance Procedures

Step-by-step guide for minor maintenance tasks.

Major Maintenance Procedures

Detailed guide for major maintenance tasks.

Error Messages and Troubleshooting

4-;5-Gas Measuring Instruments Unit Error Troubleshooting

Covers errors like gas flow, system restart, temperature, pressure, leaks, and sensor issues.

Opacity Measuring Chamber Error Troubleshooting

Addresses errors related to chamber temperature, changeover valve, linearity, and opacity.

Linearity and Opacity Error Diagnostics

Specific troubleshooting for linearity and opacity measurement errors.

Software

Software Installation and Update Procedure

Step-by-step guide for installing or updating the instrument's operating software.

Evaluation Unit

Evaluation Unit Hardware Setup

Details the setup and functions of the main board and its subsystems.

Main Board Description and Functions

Details the main board's digital and analog systems, RTC, and identification.

Evaluation Unit Interfaces

Describes serial, PC keyboard, and printer interfaces for data communication.

4-;5-Gas Section Overview

Details the pneumatics board and multi-gas system requirements.

Multi-gas Measuring System Requirements

Outlines general requirements for the multi-gas measuring system, including components and power.

Service Mode Operations

Advanced operations and diagnostic procedures within the service mode.

Changing O2 and NO Sensors

Instructions for changing the O2 and NO sensors.

Gas Calibration Procedure

Steps for performing gas calibration.

4-;5-Gas Status and Error Diagnosis

Using the service screen for status assessment and error diagnosis.

Diesel Opacity Chamber Type A Diagnostics

Error diagnostics menu for the Type A opacity measuring chamber.

4-;5-Gas Measuring Instruments Unit

Measuring Cell Replacement

Procedure for replacing the measuring cell.

Causes of Error in Gas Analyzer

Lists potential causes for errors in the gas analyzer.

O2 and NO Sensor Installation

Details the location and mounting of O2 and NO sensors.

Replacing the O2 Sensor

Step-by-step guide for replacing the O2 sensor.

Replacing the NO Sensor

Step-by-step guide for replacing the NO sensor.

Error Symptom List and Remedies

Table of primary errors, causes, tests, and remedies for the 4/5-gas bench.

Opacity Measuring Chamber Type A

Upgrading DiGas 4000 to DiCom 4000

Instructions for upgrading the instrument from DiGas to DiCom.

Opacity Measuring Chamber 4000

Spare Parts Lists

AVL DiSmoke 4000 Specifications

General IconGeneral
BrandAVL
ModelDiSmoke 4000
CategoryTest Equipment
LanguageEnglish

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