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AVL DiSmoke 4000 User Manual

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ENGINE DIAGNOSTICS
AVL LIST GMBH
Hans-List-Platz 1
A-8020 Graz / Austria
Phone: +43 316 787-0
Fax: +43 316 787-550
http://www.avl.com
Ident. number: AT0391E
Revision no.: 04
Edition: January 1999
Subject to alteration
Printed in Austria by
AVL LIST GMBH Graz
Service Manual
AVL DiGas 4000
AVL DiCom 4000
AVL DiSmoke 4000

Table of Contents

Questions and Answers:

AVL DiSmoke 4000 Specifications

General IconGeneral
BrandAVL
ModelDiSmoke 4000
CategoryTest Equipment
LanguageEnglish

Summary

Important Notice

Safety Instructions for Handling O2 and NO Sensors

First Aid

Procedures for eye, skin contact, and swallowing after sensor leak.

Periodic Maintenance

Periodic Maintenance Plan and Schedule

Details recommended maintenance tasks and their frequency.

Minor Maintenance Procedures

Step-by-step guide for minor maintenance tasks.

Major Maintenance Procedures

Detailed guide for major maintenance tasks.

Error Messages and Troubleshooting

4-/5-Gas Measuring Instruments Unit Error Troubleshooting

Covers errors like gas flow, system restart, temperature, pressure, leaks, and sensor issues.

Opacity Measuring Chamber Error Troubleshooting

Addresses errors related to chamber temperature, changeover valve, linearity, and opacity.

Linearity and Opacity Error Diagnostics

Specific troubleshooting for linearity and opacity measurement errors.

Software

Software Installation and Update Procedure

Step-by-step guide for installing or updating the instrument's operating software.

Evaluation Unit

Evaluation Unit Hardware Setup

Details the setup and functions of the main board and its subsystems.

Main Board Description and Functions

Details the main board's digital and analog systems, RTC, and identification.

Evaluation Unit Interfaces

Describes serial, PC keyboard, and printer interfaces for data communication.

4-/5-Gas Section Overview

Details the pneumatics board and multi-gas system requirements.

Multi-gas Measuring System Requirements

Outlines general requirements for the multi-gas measuring system, including components and power.

Service Mode Operations

Advanced operations and diagnostic procedures within the service mode.

Changing O2 and NO Sensors

Instructions for changing the O2 and NO sensors.

Gas Calibration Procedure

Steps for performing gas calibration.

4-/5-Gas Status and Error Diagnosis

Using the service screen for status assessment and error diagnosis.

Diesel Opacity Chamber Type A Diagnostics

Error diagnostics menu for the Type A opacity measuring chamber.

4-/5-Gas Measuring Instruments Unit

Measuring Cell Replacement

Procedure for replacing the measuring cell.

Causes of Error in Gas Analyzer

Lists potential causes for errors in the gas analyzer.

O2 and NO Sensor Installation

Details the location and mounting of O2 and NO sensors.

Replacing the O2 Sensor

Step-by-step guide for replacing the O2 sensor.

Replacing the NO Sensor

Step-by-step guide for replacing the NO sensor.

Error Symptom List and Remedies

Table of primary errors, causes, tests, and remedies for the 4/5-gas bench.

Opacity Measuring Chamber Type A

Upgrading DiGas 4000 to DiCom 4000

Instructions for upgrading the instrument from DiGas to DiCom.

Opacity Measuring Chamber 4000

Spare Parts Lists

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