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Awesomatix A800 User Manual

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A800
1/10-SCALE TOURING CAR
INSTRUCTION MANUAL
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Awesomatix A800 Specifications

General IconGeneral
Drive Type4WD
Scale1/10
SuspensionDouble Wishbone
Motor TypeBrushless
ESCNot included
Battery TypeLiPo
Battery Voltage7.4V

Summary

Introduction and General Information

Welcome to Awesomatix A800

Congratulates the user on purchasing the A800 car.

Before You Start Guidelines

Read manual, understand risks, and follow guidelines before assembly.

General Safety Precautions

Precautions for small parts, sharp edges, rotating components, and safe operation.

Usage and Interference Awareness

Guidelines for safe usage, interference awareness, and battery handling.

Assembly Notes and Tips

Check parts, use online resources for build tips and images.

Recommended Equipment List

Lists necessary RC components like transmitter, receiver, motor, and battery.

Recommended Tools List

Lists essential tools for assembly, including drivers, wrenches, and gauges.

Step 1: Steering Assembly

Assembling Steering Blocks and Arms

Connects steering arms, blocks, and ball studs using specified screws and spacers.

Step 1 Parts List

Details all components required for completing Step 1.

Step 1 Finished Configuration

Visual guide to the completed front and rear steering assembly.

Step 2: Front Universal Assembly

Assembling Front Universals

Connects front axles, U-joint crosses, and universal bones with pins and rings.

Optional Bushing Alternatives

Notes the option to use ST12 bushings or UB1 ball bearings.

Assembly Tip for Universals

Guidance on using a shaft collar for easier universal assembly.

Step 3: Rear Universal Assembly

Assembling Rear Universals

Connects rear axles, U-joint crosses, and universal bones with pins and rings.

Optional Bushing Alternatives

Notes the option to use ST12 bushings or UB1 ball bearings.

Assembly Tip for Rear Axles

Guidance on using a screwdriver to unclamp rear axles.

Step 4: Wheel Hub Assembly

Attaching Wheel Hexes and Lock Rings

Secures wheel hexes and lock rings to the axles.

Assembly Notes for Hubs

Guidance on rear universal tightness and lock ring installation.

Step 5: Suspension Arm Attachment

Assembling Suspension Arms

Connects suspension arms to the chassis bulkheads using screws.

Ball Stud Binding Prevention

Advice on screw tightening to ensure free ball joint action.

Damper Rebuild Procedure

D2.1 Damper Overview and Features

Introduces the D2.1 dampers, their adjustability, and factory oil.

Damper Reassembly Steps

Detailed instructions for rebuilding the dampers, including oil filling.

Disassembly Guidance

Notes that disassembly is performed by reversing the reassembly steps.

Step 6: Shock Assembly

Assembling Shock Holders and Springs

Connects damper holders, springs, rod guides, and screws to the damper body.

SPR02 Insertion Technique

Method for inserting SPR02 into the vane slot, with a tip for grinding.

Output Shaft Rotation Warning

Caution about output shaft rotation limits and securing the damper.

Shock Assembly Notes

Guidance on initial spring screw positions and avoiding overtightening.

Step 7: Chassis Pivot Ball Installation

Chassis Preparation and Collars

Installs downstop collars and pivot balls onto the chassis.

Pivot Ball Screw Tightening Caution

Advises against fully tightening screws under AT21 balls at this stage.

Ball Cup and Spacer Adjustments

Guidance on fitting ball cups and using spacers for setup.

Step 8: Bulkhead and Motor Mount Assembly

Installing Rear Bulkheads

Attaches ball studs to rear bulkheads and installs the motor mount.

Optional Weight Installation

Notes the option to install round weights for balance.

Step 9: Differential Gear Assembly

Assembling Gears and Washers

Installs satellite, bevel gears, pins, and washers into the differential housing.

Thread Lock and Overtightening Warning

Advises using thread lock and avoiding overtightening screws.

Step 10: Differential Case Assembly

Assembling Differential Case Components

Combines differential case, bearings, output axle, and gears.

Step 11: Differential Oil Filling

Filling with Silicone Oil

Instructions for filling the differential with the specified silicone oil.

Securing Differential Case

Method for screwing the differential case onto the output axle.

Step 12: Differential Housing Assembly

Assembling Differential Housing

Final assembly of the main differential housing parts.

Step 13: Spool Assembly

Assembling Spool Axle and Pulley

Connects spool outdrives and pulleys to the spool axle.

Assembly and Tightening Notes

Guidance on axle orientation, pulley alignment, and screw tightening.

Step 14: Bearing Housing Installation

Attaching Bearing Housings

Mounts bearing housings onto the drivetrain assembly.

Step 15: Shock Holder Installation

Attaching Shock Holders to Chassis

Mounts front and rear shock holders onto the chassis.

SB3X8 Screw Tightening Note

Caution against overtightening SB3X8 screws during this step.

Step 16: Pulley and Bearing Assembly

Attaching Pulley and Bearings

Installs the 20T alloy pulley and associated bearings.

Step 17: Drive Belt Installation

Routing Drive Belts

Installs the front and rear drive belts onto the pulleys.

Belt Routing Specification

Notes that the AT67 ring should be positioned between the belts.

Step 18: Steering Rack and Bellcrank Assembly

Attaching Steering Components

Installs the steering rack and bellcrank onto the chassis.

Step 19: Front Shock Holder Installation

Attaching Front Shock Holders

Connects front shock holders to the steering assembly.

Shock Holder Screw Tightening

Guidance on tightening shock holder screws with a 2mm hex driver.

Step 20: Chassis Top Deck Assembly

Attaching Top Deck and Stiffeners

Mounts the top deck, stiffeners, and related parts to the chassis.

Chassis Flex Adjustment Note

Explains how screw count affects chassis flex.

Step 21: Rear Suspension Setup

Installing Rear Ball Studs and Spacers

Attaches ball studs and spacers to the rear suspension arms.

Step 22: Front Suspension Setup

Installing Front Ball Studs and Spacers

Attaches ball studs and spacers to the front suspension arms.

Step 23: Shock Rod Attachment

Connecting Shock Rods

Attaches the shock rods to the suspension components.

Step 24: Sway Bar Installation

Attaching Sway Bars and Holders

Mounts sway bars and their associated holders to the chassis.

Step 25: Sway Bar System Setup

Installing Sway Bars and Stoppers

Mounts sway bars, stoppers, and joints, directing tips downwards.

Sway Bar Stopper Adjustment

Guidance on adjusting sway bar stopper placement for centering.

Sway Bar Holder Necessity

Emphasizes that sway bar holders are crucial for arm travel restriction.

Step 26: Turnbuckle and Rod Assembly

Assembling Suspension Turnbuckles

Connects turnbuckles, ball joints, and rods for suspension links.

Suspension Geometry Guidance

Notes on suspension settings and using a setup station.

Step 27: Battery Holder Installation

Attaching Battery Holders and Clamps

Mounts battery holders and clamps to secure the battery.

Battery Holder Adjustment

Guidance on adjusting screws for battery placement and clearance.

Optional Battery Weight Holders

Notes using round weights as alternative battery inner holders.

Step 28: Servo Installation

Mounting Servo and Holder

Installs the servo and central servo holder onto the chassis.

Servo and Arm Recommendations

Advises on suitable servos and servo arm lengths.

Neutral Servo Arm Position

Illustrates the correct neutral orientation of the servo arm.

Step 29: Bumper Assembly

Attaching Front and Rear Bumpers

Installs the bumper components at the front and rear of the chassis.

Step 30: Spur Gear and Pinion Installation

Mounting Spur Gear and Pinion

Attaches the spur gear and pinion, noting thickness requirements.

Gear Thickness Specifications

Advises on maximum thickness for spur and pinion gears.

Step 31: Final Assembly and Setup

Installing Key Components

Installs speed controller, receiver, battery, and wheels.

Optional Weight Distribution

Notes using round weights for adjusting car weight and CG.

Optional Components Overview

Body Mounting and Chassis Stiffeners

Details optional rear body holders, steering, and top stiffeners.

Battery Clamp Set

Description of the optional battery clamp set.

Flexible Caster Block Assembly

Instructions for assembling the optional flexible caster block.

Suspension Setting Techniques

Camber and Caster Adjustment Rules

Explains how to adjust camber and caster angles using rod lengths.

Caster Measurement and Reactive Caster

Provides a method for measuring caster and notes reactive caster possibility.

Suspension Geometry Adjustments

Covers upstop, downstop, roll center, wheelbase, and bump steer adjustments.

Shock Setting Techniques

Damping and Spring Rate Adjustment

How to adjust damping and spring rates using A and B distances.

Spring Preload and Ride Height

Adjusting spring preload with RHS screw to set ride height.

SRS/RHS Screw Configurations

Illustrates two alternative arrangements for SRS and RHS screws.

DG1 Damper Gauge Usage

Guide on using the DG1 Damper Gauge for shock measurements.

Suspension Stiffness Graphs

SPR01 Spring Stiffness Chart

Graph showing suspension rate for SPR01 springs based on screw settings.

SPR01S Soft Spring Stiffness Chart

Graph showing suspension rate for SPR01S soft springs based on screw settings.

Final Drive Ratio Charts

Drive Train Ratio Information

Specifies the overall drive train ratio as 1.9.

64dp Gear Ratio Calculations

Chart detailing final drive ratios for 64dp gears.

48dp Gear Ratio Calculations

Chart detailing final drive ratios for 48dp gears.

RC Car Setup Sheet

Initial Setup Parameters

Fields for recording camber, caster, toe, ride height, and downstop settings.

Suspension and Shock Settings

Details for front/rear suspension, shock oil, spring, and rotor settings.

Frame Flex and Tire Configuration

Sections for frame flex settings, tire brand, and wheel choices.

Component Settings and Lap Times

Areas for motor, servo, ESC, battery, receiver, and best lap time.

Standard Spare Parts List

Standard Components Catalog

Detailed list of standard spare parts and their identifiers.

Optional Parts List

Optional Components Catalog

Detailed list of optional parts and their identifiers.

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