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B.M.P. DYNAMICROLL FOOD INOX - User Manual

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Operating instructions
Use and maintenance manual
B.M.P. S.r.L.
INDUSTRIAL RAPID DOORS
Web site : www.bmpitalia.it e-mail : info@bmpitalia.it
USE AND MAINTENANCE
MANUAL
UNI EN 13241-1 : 2
• Readthismanualcarefullybefore
installingtheproduct.
• Theserviceofinstallationmustbe
performedonlybyauthorizedpersonnel
andinaccordancewithnationalwiring
standard.
• Afterreadingtheentiremanual,keepit
forfuturereference.
IMPORTANT
ENGLISH
DYNAMICROLL® FOOD INOX

Table of Contents

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Overview

  1. Function Description
  2. Important Technical Specifications
  3. Usage Features
  4. Maintenance Features

This document outlines the operation and maintenance of the BMP S.R.L. DYNAMICROLL® FOOD INOX industrial rapid door.

Function Description

The DYNAMICROLL® FOOD INOX is a vertical operation high-speed door with a PVC curtain, designed for industrial closure applications. It is controlled by a dedicated control board (BMP1_HW) which manages the motor's operating current and monitors the heat sink temperature, reporting any malfunctions. The system is designed for safety and efficiency in industrial environments, ensuring rapid opening and closing.

Important Technical Specifications

Control Board:

  • Power Supply: 230V single-phase 50Hz. It is crucial that the power line for the control board is dedicated and free from current oscillation.
  • Outputs: 24Vac/300mA MAX and 12Vdc/100mA MAX for accessories.
  • Inputs: All inputs are indicated by LEDs. Alarm messages are displayed via flashing light or display.

Motor:

  • The manual references a 400 V three-phase motor.
  • Motor power is critical for proper operation; for motors up to 0.75kW, current should not exceed 7A. For motors up to 1.5kW, current should not exceed 9A. If the door exceeds the threshold, the opening HZ will be lowered.

Safety Features:

  • Photocell/Anti-jamming Sensor: Prevents the door from closing if an obstruction is detected.
  • Emergency Red Button: Stops the door immediately if pressed.
  • Safety Sensor on Roller Tube: Controls curtain wrapping and stops the curtain if interrupted during closure.
  • Limit Switches: Ensure the door stops at the correct open and closed positions.
  • Resistive Edge: A safety feature that detects obstructions and reverses the door.

Components (Side-Mounted Motor):

  1. Photocell
  2. Cable
  3. Control board
  4. Column
  5. Crossbar
  6. Porthole
  7. PVC curtain
  8. Motor cover
  9. Polyzeneguides
  10. Side plate
  11. Ball bearing
  12. Shaft
  13. Roller tube
  14. Pulley
  15. Toothed belt
  16. Limit switch
  17. Limit switch support
  18. Adapter
  19. 400 V three-phase motor
  20. Adapter support
  21. Key
  22. Drive shaft
  23. Edge cogged curtain

Components (Frontal Motor):

  1. Photocell
  2. Cable
  3. Control board
  4. Column
  5. Crossbar
  6. Porthole
  7. PVC curtain
  8. Motor cover
  9. Polyzeneguides
  10. Side plate
  11. Ball bearing
  12. Shaft
  13. Roller tube
  14. Pulley
  15. Toothed belt
  16. Limit switch
  17. Limit switch support
  18. Adapter
  19. Shaft key
  20. Drive shaft
  21. Adapter
  22. 400 V three-phase motor
  23. Adapter support
  24. Cogwheel
  25. Chain
  26. Chain link
  27. Key
  28. Shaft

Usage Features

Operating Modes:

  • Automatic Closing Adjustable: Allows the door to open with a START command and automatically close after a set pause time. This mode is enabled by setting dip switch 1 to ON.
  • Factory Mode Operation: Enabled by setting dip switch 1 to OFF.
  • Step by Step: The door opens by pressing the START button and closes after pressing it again.

Installation Instructions:

  • Always use a power circuit specifically dedicated to the door.
  • Tighten the screws of the electrical terminals to prevent loosening.
  • Ensure the power source has the required capacity.
  • Verify the thickness of the cable conforms to the specifications of the power source.
  • Never install a differential circuit breaker in wet or damp areas.

Required Equipment for Installation:

  • Flexometer
  • Suitable lifting equipment (stairs, elevator, etc.)
  • Screwdriver set
  • Iron drill
  • Hammer drill
  • Drill bits (iron and concrete)
  • Hex keys (17 mm, 13 mm, 10 mm, 8 mm)
  • Tester
  • Hammer
  • Cordless screwdriver
  • Grinder
  • Silicone gun
  • Pliers
  • Vices

Maintenance Features

Periodical Checks and Maintenance:

  • Safety General Rules:

    • Delimit the intervention area and affix the appropriate signs to signal maintenance work on the door.
    • Control that the electricity power is disconnected before starting maintenance.
    • Control to be correctly informed about the maintenance and read and understand this manual.
    • Maintenance staff must be electrically qualified.
    • Do not allow unauthorized people to repair or maintain the doors.
    • Read the manual before maintaining the doors.
    • Do not use heat sources that could start fires during maintenance.
    • Do not solve problems during maintenance.
    • Employment of any solvent is forbidden.
    • The presence of maintenance staff around the door must be limited.
    • The presence of other people around the door is necessary only to support the maintenance staff.

  • Ordinary Cleaning and Maintenance (Six-monthly periodicity):

    • Structure: Verify that the structure is correctly fixed to the wall. Clean with soft cloth without using any solvent. If there is ice on the structure, remove it immediately.
    • Photocell and Radar: Clean with soft cloth without using any solvent (in dusty areas, more frequent cleaning may be necessary). Dust on photocells can cause malfunction.
    • Oblo (Porthole): Clean with a soft cloth and, if necessary, with water and soap (do not use any solvent that could damage the oblo).
    • Curtain: Control the condition of the belts and of the curtain. Clean with a soft cloth and, if necessary, with water and soap (do not use any solvent that could damage the oblo).

  • Check, Planned Inspections and Maintenance (Six-monthly periodicity):

    • Structure: Verify the condition of the fixing frames, the correct closure of the wall anchors and of the passing bars (if present). Control that there aren't any structural deformations due to crashes.
    • Electrical Components: Verify the electrical connections in the control board and that there is no water in. Control the electrical connections in the junction box and that there is no water in it. Control the conditions and functioning of the safety components (photocells, safety edge and emergency button). Control the conditions and functioning of the opening components (opening buttons and optional if present). Verify that all the electrical cables are in good condition.
    • Mechanical Components: Verify the condition of the motor. Control the condition of the motor brake. Control the wear and tension of the drive chain of the motor adapter. Control the condition of the reducer: oil leak, fixing to the motor, fixing of the structure. Control the condition of the limit switch: wear of the belt/wheel, wear and fixing of the pulley, the correct functioning of the canine and switches. Control the correct clamping of the bolts for any part of the structure. Verify the axiality of the winder roller. Control the condition and greasing of the bearings. Control the condition of the anti-wear washers on the columns. Control the condition and regulation of the guides (on the dynamic doors).
    • Curtain: Verify the condition and wear of the curtain and in particular in the areas subject to rubbing. Control that there aren't any tear on the curtain. Control the condition and regulation of the belts, lower and upper fixing plates and of the belts (for the rapid pack doors). Verify the condition of the curtain bars. Control the correct packaging or rolling of the curtain. Control the tensioning of the curtain, the condition and wear of the zips (for the dynamic doors).

Warranty Conditions:

  • The door is designed and manufactured for industrial closure. Any dissimilarities from the original purpose and failure to follow installation instructions will void the warranty.
  • BMP S.R.L. guarantees the door for 12 months from the date of the test and put into operation; it is essential to keep the document testing with this manual and the invoice or receipt for tax purposes. The warranty is void if observations are not observed.
  • The warranty is subject to the report, with fax or on the web site, when you discover any defects, after check and admission by B.M.P. S.R.L.
  • B.M.P. S.R.L. repair or replace all parts that are admitted defective for causes dependent on the material or workmanship; warranty will be void for the part damaged after installation and testing the door, or incorrect installation or maintenance if they are not done by our staff, action by not authorized personnel, transport without necessary caution and any damage not attributable to manufacturing defects.
  • The warranty does not cover parts subject to normal wear and tear to weathering.
  • The replacement, the addition or the modification, without the permission of the manufacturer, the use of components not identical to those provided or any other brand, will void the warranty.
  • The responsibility for B.M.P. S.R.L. remains, however, limited to the repair or replacement of defective parts. B.M.P. S.R.L. disclaims any responsibility for any consequence or damage caused from goods, including work for disassembly and assembly or additional accessories bought.
  • The warranty excludes any right to terminate the contract of sale, price reduction and compensation for damage. In addition, replacing a part does not involve the renewal of the warranty period on the entire door unless it has not replaced the door.

User Responsibilities:

  • Operate within the limits of use.
  • Always make a constant and diligent maintenance.
  • BMP S.R.L. disclaims any responsibility, direct or indirect, arising from:
    • Failure to comply with the instruction in this manual.
    • Use by untrained personnel.
    • Incorrect installation.
    • Defect in power.
    • Not authorized changes.
    • Not authorized repairs.
    • Serious maintenance deficiencies.
    • Use not original parts or not specific for the model.
    • Exceptional events.
    • Use not in accordance with regulation in the country of installation.

Repair Request: To report any problem, contact the manufacturer via:

  • Email: assistenza@bmpitalia.it
  • Fax: 0173-658336
  • Web: www.bmpeurope.eu

Information needed for a repair request:

  • Personal information of the company (or owner of the door).
  • Door data (serial number).
  • Description of the problem.
  • Eventually, photos.

B.M.P. DYNAMICROLL FOOD INOX Specifications

General IconGeneral
BrandB.M.P.
ModelDYNAMICROLL FOOD INOX
CategoryDoor Opening System
LanguageEnglish

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