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BAFANG BBSHD - User Manual

BAFANG BBSHD
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CONVERSION KIT
Please read through carefully before beginning your conversion
User Manual
Mid Drive Electric Bike Kit
BBS Bafang Mid Drive
BBS01, BBS02, BBSHD
English

Questions and Answers

  • K
    Kayla ButlerSep 4, 2025
    Why does the BAFANG BBSHD rim have a buckle or spokes coming loose?
    • S
      Stephen CastilloSep 4, 2025
      For major spoke tension issues, it's recommended to have a competent wheel builder address them. You can also find helpful tutorials online on how to adjust spoke tension.
  • C
    Cheyenne GibsonSep 18, 2025
    How to arrange a battery capacity test for my BAFANG BBSHD?
    • T
      Tony HarrellSep 18, 2025
      Please contact us by submitting a support ticket to arrange the return of your battery for testing.
  • K
    Kayla WilliamsSep 16, 2025
    What to do if I see an error message on the BAFANG BBSHD Bicycle display?
    • D
      Dr. Sara CortezSep 16, 2025
      Please refer to display manual for error code definition and if needed, report the error code to us in a service ticket.
  • F
    fhorneSep 14, 2025
    What to do if BAFANG Bicycle display won’t turn on, unless the battery charger is plugged in?
    • C
      cooperwilliamSep 15, 2025
      Check the display connections and ensure the battery is charged. If the display only turns on when the battery charger is plugged in, you will have to contact our support team.
  • C
    christinadelacruzSep 12, 2025
    What to do if the BAFANG BBSHD Bicycle motor runs backwards?
    • A
      Anne SpearsSep 13, 2025
      Remove the motor from the frame and switch the direction.
  • R
    Ryan RodriguezSep 12, 2025
    Why drink bottle holder bolts won’t tighten on BAFANG BBSHD Bicycle?
    • J
      Jamie JohnsonSep 12, 2025
      You may require some longer bolts.
  • A
    Alan KramerSep 9, 2025
    What to do if the wiring to a part of the BAFANG Bicycle kit is not long enough?
    • A
      Adam HensleySep 9, 2025
      Please contact us for longer wiring.
  • A
    Andrew MartinSep 7, 2025
    How to use e-brakes with hydraulic or integrated brakes on my BAFANG BBSHD Bicycle?
    • E
      Eric WardSep 7, 2025
      You can either choose not to use e-brake handles (the kit will still function), or purchase e-brake cut-off sensors that can mount to your existing brake handles, regardless of type.
  • K
    Kristin JacksonSep 5, 2025
    Where to buy replacement spokes for BAFANG Bicycle?
    • A
      Andrew DavisSep 5, 2025
      Spare spokes are available for purchase in the spares section online. You can find the correct type and length for your kit there.
  • T
    Thomas CurryAug 21, 2025
    What to do if the BAFANG Bicycle display turns on but the motor doesn't activate?
    • P
      Pamela MayAug 21, 2025
      If the display turns on but the motor doesn't activate, check the motor plug from the controller. Ensure the plug is fully inserted to the indicator line. Insufficient slack in the motor cable can cause the plug to pull out slightly when the handlebars are twisted.

Summary

THANK YOU

SAFETY

Mechanical Safety Check

Routine checks for fasteners, tires, and brakes before riding.

Your First Ride

Recommends a safe area for the first ride to get familiar with controls.

Installation Difficulty

Explains that bike variations might exist, and contact for assistance is advised.

ITEM CHECK LIST

INSTALLATION PROCESS

Crank Removal

Steps to remove existing cranks and bottom bracket before motor installation.

Bottom Bracket Removal

Detailed steps for removing the bottom bracket cups to prepare for motor insertion.

Front Derailleur Removal

Instructions on removing the front derailleur and associated cables if present.

Motor Installation

Guide on sliding the motor shaft into the bottom bracket and securing it with parts.

Crank Installation

Steps for installing the new cranks onto the motor axle and reattaching pedals.

Battery; Battery Cradle Installation

Instructions for mounting the battery cradle to the frame and securing the battery.

Brake lever and Thumb Throttle Installation

Steps for installing new brake levers and the thumb throttle onto the handlebars.

Display Installation

Guide on mounting the display unit and its associated controller onto the handlebars.

Pedal Assist Sensor Installation

Steps for attaching the pedal assist sensor and magnet to the bike frame and spokes.

Wiring Installation

Connects all the electrical components, including battery, motor, display, and sensors.

Tidy Up

Guidance on organizing and securing wires for a neat installation using zip ties.

BATTERY OPERATION

Turning Your Bike On;Off

How to safely turn the e-bike system on and off using the battery and handlebar controls.

CHARGING

MAINTENANCE AND CARE

TROUBLE SHOOTING

CONTACT US

BAFANG BBSHD Specifications

General IconGeneral
Voltage48V
Max Torque160 Nm
Weight5.6 kg
Efficiency≥ 80%
Waterproof GradeIP65
Pedal Assist Levels9 levels
Bottom Bracket Compatibility68-73mm
Power1000W
Compatibility68-73mm bottom bracket
Max Power1500W
Operating Temperature-20°C to 45°C
Maximum Speed50 km/h (depends on settings and local regulations)
ThrottleYes, included
DisplayOptional
Compatible Chainring Size46T, 48T
Battery Compatibility48V

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