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BAFANG M510 - User Manual

BAFANG M510
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USER MANUAL FOR MOTOR
BF-UM-C-MM G522-EN November 2019
6.1 Introduction 2
6.2 Specifications 3
6.2.1 Surface 3
6.2.2 Storage Information 3
6.3 Maintenance 4
CONTENT
6 USER MANUAL FOR M510
(MM G522.250.C)
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Summary

6.1 Introduction

Identification

Unique identification details of the product on the housing.

Scope of Application

Defines the intended use of the product and its limitations.

6.2 Specifications

6.2.1 Surface

Describes the exterior coating and finish of the motor.

6.2.2 Storage Information

Guidelines for storing the product to prevent damage.

6.3 Maintenance

Summary

6.1 Introduction

Identification

Unique identification details of the product on the housing.

Scope of Application

Defines the intended use of the product and its limitations.

6.2 Specifications

6.2.1 Surface

Describes the exterior coating and finish of the motor.

6.2.2 Storage Information

Guidelines for storing the product to prevent damage.

6.3 Maintenance

Overview

The Bafang M510 (MM G522.250.C) is a motor specifically designed for electric-powered bicycles, particularly suited for pedelecs and mountain bikes. This user manual provides essential information for its proper use and maintenance, ensuring optimal performance and longevity.

Function Description

The Bafang M510 motor serves as the core power unit for electric bicycles, providing assistance to the rider. It is engineered to enhance the cycling experience by offering reliable and consistent power output, making uphill climbs easier and extending the range of rides. The motor is designed to integrate seamlessly with the bicycle's frame, contributing to a balanced and natural riding feel. Its robust construction ensures durability and performance in various riding conditions, especially those encountered in mountain biking. The motor's design focuses on delivering a smooth and responsive power delivery, which is crucial for both recreational and more demanding off-road cycling. It operates by converting electrical energy from the battery into mechanical energy, which then assists in propelling the bicycle forward. This assistance is typically regulated by sensors that detect the rider's pedaling input, providing power proportionally to the effort exerted. The intelligent control system ensures that the power assistance is delivered in a way that feels intuitive and natural, rather than abrupt or jarring. The motor is a key component in transforming a standard bicycle into an electric-assisted pedelec, offering a significant advantage in terms of reduced rider fatigue and increased accessibility to longer or more challenging routes. The internal mechanisms are designed for efficiency, aiming to maximize the range provided by the battery while maintaining a high level of performance. The motor's internal components are carefully selected and assembled to withstand the stresses of regular use, particularly in the demanding environment of mountain biking. This includes considerations for torque, speed, and overall operational reliability. The M510 is part of Bafang's commitment to providing high-quality, dependable e-bike components that enhance the riding experience for a wide range of users. Its primary function is to empower riders to tackle more challenging terrain and distances with greater ease and enjoyment.

Usage Features

The Bafang M510 motor is exclusively intended for use on electric-powered bicycles, specifically those classified as pedelecs, and is particularly well-suited for mountain bikes. It is not designed for competitive racing or other commercial applications, emphasizing its role in recreational and personal transport. Each motor unit features a unique identification on its housing, including a labeling part and a laser part. This identification is crucial for product tracking, software updates, and facilitating after-sales service, highlighting the importance of retaining this information. The motor's design is optimized for integration into mountain bike frames, suggesting a focus on durability and performance in rugged environments. Its application in pedelecs means it provides assistance only when the rider is pedaling, adhering to the regulatory standards for such vehicles. This ensures a natural riding experience where the motor augments human effort rather than replacing it entirely. The motor's compatibility with various voltage systems (36V, 43V, 48V) offers flexibility in battery choice and overall e-bike system configuration, allowing manufacturers and users to select the most appropriate setup for their needs. The robust construction and specific design for mountain bikes imply that it can handle the vibrations, impacts, and varied terrain typically encountered in off-road cycling. The motor's user-friendly nature extends to its integration, aiming for a seamless experience where the rider can focus on the ride rather than the motor's operation. The emphasis on non-commercial use reinforces its positioning as a component for personal enjoyment and leisure, rather than for high-stress, continuous commercial operations. The clear guidelines on its intended use help prevent misuse and ensure that the motor performs optimally within its specified parameters. The unique identification system is a practical feature for both the manufacturer and the end-user, streamlining support processes and ensuring that the correct information is always available for product-specific inquiries. This attention to detail in product identification underscores Bafang's commitment to quality control and customer support. The motor's design also considers the overall aesthetics and balance of the bicycle, aiming for a compact and integrated look that does not detract from the bike's appearance or handling.

Maintenance Features

Proper maintenance is essential for the longevity and optimal performance of the Bafang M510 motor. All maintenance tasks must be performed by authorized personnel using the correct equipment to ensure safety and prevent damage. A critical instruction is to never disassemble the motor. This emphasizes the complexity of its internal components and the need for specialized knowledge and tools for any internal repairs or inspections. Disassembly by unauthorized individuals could void warranties and potentially cause irreversible damage. When cleaning the motor, it is imperative to avoid using thinners or other solvents, as these substances can damage the surfaces and potentially compromise the integrity of the motor's materials. Instead, gentle cleaning methods should be employed to preserve the motor's finish and protective coatings. The motor should never be submerged in water. This precaution is vital for protecting the internal electronic components from water ingress, which could lead to short circuits or corrosion. Similarly, using high-pressure cleaning jets should be avoided. The force of such jets can drive water into seals and crevices, potentially bypassing water-resistant barriers and causing internal damage. For prolonged storage periods, it is recommended to turn off the battery. This prevents unnecessary drain on the battery and helps maintain its health over time. Additionally, the motor should be stored away from heat sources during prolonged periods of inactivity. Excessive heat can degrade electronic components and materials over time, so a cool, dry storage environment is ideal. The pedelec, including the motor, should be stored in a ventilated, humid, and dry room. This environment helps prevent condensation, rust, and other forms of environmental damage. It is also important to avoid storing the pedelec near strong magnetic objects, as strong magnetic fields could potentially interfere with the motor's internal electronics or magnetic components. These maintenance guidelines are designed to be straightforward and actionable, ensuring that users can easily understand and follow the necessary steps to keep their M510 motor in excellent condition. Adhering to these recommendations will significantly contribute to the motor's reliability and extend its operational lifespan, providing continued enjoyment for the rider.

BAFANG M510 Specifications

General IconGeneral
Rated Power250W
Max Torque95 Nm
Rated Voltage36V
Nominal Voltage36V
Waterproof RatingIP65
Motor TypeMid Drive
CompatibilityE-MTB
PositionMid-drive
Battery Compatibility36V

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