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Baileigh Industrial RDB-150-AS - User Manual

Baileigh Industrial RDB-150-AS
60 pages
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OPERATOR’S MANUAL
ROTARY DRAW BENDER
MODEL: RDB-150 & RDB-150-AS
© 2019 Baileigh Industrial Holdings LLC
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident,
negligence, or other occurrence.
Rev. 05/2019
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com

Questions and Answers

  • L
    Lorraine BarnesAug 20, 2025
    How to fix cylinders not retracting on Baileigh Industrial Construction Equipment?
    • D
      Devon JohnsonAug 21, 2025
      If the cylinders on your Baileigh Industrial Construction Equipment are not retracting fully or are out of sequence, perform the dry run sequence as outlined in section 8 of the manual under operation.
  • C
    Cheryl ReedAug 31, 2025
    Why doesn't my Baileigh Industrial RDB-150-AS Construction Equipment move forward or build up pressure?
    • E
      Emily AndrewsAug 31, 2025
      There are a couple of reasons why your Baileigh Industrial Construction Equipment might not be moving forward or building pressure. First, the autostop switch position might be incorrect. Ensure the autostop dial's micro switch roller is riding on the outside perimeter of the dial and is depressed. Tighten the autostop adjusting knob until the autostop dial plate is in the same plane as the micro switch roller. Another potential cause is the solenoid switch. Check that the solenoid valve wires are connected. To check its functionality, extend the cylinder fully, let the machine deadhead and build up pressure to approximately 2000 Psi. Then, rotate the autostop dial to the detent position; the pressure should drop to 0 Psi.
  • S
    samanthafosterNov 10, 2025
    Why Baileigh Industrial RDB-150-AS Construction Equipment doesn't move forward?
    • H
      higginsthomasNov 11, 2025
      There are a couple of reasons why your Baileigh Industrial Construction Equipment might not be moving forward or is moving slowly and not building pressure: * **Incorrect autostop switch position:** Ensure the autostop dial has the micro switch roller riding on the outside of the perimeter of the dial. The micro switch must be depressed for the machine to work. If the roller is in the detent position or not in line with the autostop dial, the machine will be in the stop position. Tighten the autostop adjusting knob until the autostop dial plate comes into the same plane as the micro switch roller. * **Solenoid switch:** Check that the solenoid valve wires are connected. To check its functionality, extend the cylinder all the way, let the machine deadhead and build up pressure to appro...

Summary

Work by Others and Safety Devices

Safety Instructions

Recognize Safety Information

Explains the safety alert symbol and the need for alertness to potential personal injury.

Understand Signal Words

Defines signal words DANGER, WARNING, CAUTION, and NOTICE used with safety alerts.

Personal Safety Precautions

General Safety Guidelines

Operating Safety Rules

Initial Safety Checks

Key rules for safe operation: read manual, trained personnel, guards, clean area.

Additional Operating Safety Rules

Technical Specifications

Technical Support Information

Transporting and Lifting Guidelines

Installation Requirements

Tank Filling Instructions

Assembly and Set Up Procedures

Electrical Connections and Safety

Extension Cord Safety

Power Cord Connection

Operation Precautions

Dry Running Machine Procedure

Die Selection and Installation

Counter Die Positioning

Counter Die Placement Guidance

Material Insertion Process

Bending Using Main Degree Wheel

Using the Auto Stop Feature

Material Removal Procedure

Material Insertion Limitations

Bending More Than 180 Degrees

Understanding Springback

Material Selection Guidelines

Material Layout Calculations

Bending Suggestions

Aluminum Bending Tips

Heavy Wall DOM Tubing Bending

Bending with Square Dies

Lubrication and Maintenance

RDB-150 Electrical Schematic

RDB-150-AS Electrical Schematic

Hydraulic Diagram

Troubleshooting Common Issues

Additional Troubleshooting Scenarios

Arc Length Calculation Table

Counter Die Placement Chart

Baileigh Industrial RDB-150-AS Specifications

General IconGeneral
BrandBaileigh Industrial
ModelRDB-150-AS
CategoryConstruction Equipment
LanguageEnglish

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