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Baileigh PL-1340E-1.0 - User Manual

Baileigh PL-1340E-1.0
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OPERATOR’S MANUAL
METAL LATHE
MODEL: PL-1340E-1.0
© 2017 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 06/2017
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com

Table of Contents

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Summary

Thank You and Warranty

Inspection and Acceptance

Buyer must inspect goods within ten days of receipt. Rejection requires an RGA number.

Specifications

Seller may change specifications to improve safety or operation without prior notice.

Limited Warranty

Twelve-month warranty against defects in material or workmanship, with exclusions.

Exclusion of Other Warranties

Limited warranty replaces all other express or implied warranties.

Limitation of Liability

Seller's liability is limited to the purchase price of the goods.

Introduction

General Notes

Provides initial instructions for unpacking, inspection, and handling the machine.

Safety Instructions

Learn to Recognize Safety Information

Explains the safety alert symbol and signal words (DANGER, WARNING, CAUTION).

Understand Signal Words

Defines signal words DANGER, WARNING, and CAUTION used with safety alerts.

Safety Precautions

General Safety Rules

Lists essential safety rules including reading the manual, using guards, and disconnecting power for service.

Operational Safety Guidelines

Details safety rules for operation, including workspace, overloading, attire, and electrical safety.

Machine Operation Safety

Covers safety for cable inspection, interlocks, visitors, guards, chuck inspection, and safe stopping.

Technical Support

Technical Specifications

Unpacking and Checking Contents

Cleaning Procedures

Details safe cleaning methods, warning against flammable products and recommending specific cleaners.

Transporting and Lifting

Installation

Anchoring the Machine

Explains how to securely anchor the lathe to the floor using bolts and expansion plugs.

Lubrication

Headstock Lubrication

Describes checking and filling the headstock oil bath for proper lubrication.

Gear Case Lubrication

Explains how to lubricate the gear case using Shell Tellus 32 oil.

Apron Lubrication

Details checking and filling the apron oil reservoir with Shell Tellus 32.

Change Gears Lubrication

Advises monthly lubrication of change gears with oil or grease.

Other Parts Lubrication

Lists other lubricating points and frequency for the apron, handwheel, slides, and leadscrew.

Electrical

Power Specifications

States the machine is wired for 220V, 60Hz AC and outlines voltage/frequency checks.

Electrical Considerations

Covers local codes, circuit protection, separate circuits, and proper grounding.

Power Cord Connection

Step-by-step instructions for connecting the power cord to the machine and power supply.

Getting to Know Your Machine

Machine Component Identification

Lists and describes the function of various machine parts like selectors, handles, and locks.

Operation: Symbols for Operation

Steady Rest

Live Center

Follow Rest

Tailstock

Faceplate

Quick Change Tool Posts

Lathe Setup

Lubrication

Advises reviewing the maintenance section for lubrication procedures and locations.

Chucks

Introduces the included 3-jaw and 4-jaw chucks and their mounting system.

Chuck Removal

Chuck Installation

Four Jaw Chuck Installation Preparation

Faceplate Installation Preparation

Operating Controls

Spindle Speeds

Explains how to set and change spindle speeds using control handles.

Feed Direction

Describes how to control the feed direction using the selection handle.

Quick Change Selection Knobs

Explains the function of quick-change knobs for feed rate and thread selection.

Feed Rate Charts

Provides charts for setting feed rates and thread pitches using selection knobs and gears.

Changing Gears for Thread Selection

Feed Lever

Half Nut Engage Lever

Threading Dial Indicator

Thread Cutting Operation

Carriage Controls

Explains the function of the carriage handwheel, cross slide handwheel, and compound slide.

Machine Controls Overview

Carriage Hand Wheel

Describes how to operate the carriage hand wheel for longitudinal movement.

Compound Slide Hand Wheel

Explains the function of the compound slide hand wheel for positioning the cutting tool.

Cross Slide Hand Wheel

Details how to use the cross slide hand wheel for moving the top slide.

Spindle Rotation Control

Explains how to control spindle rotation direction and stopping using a lever.

Tool Post and Holder

Describes the quick-change tool post and how to secure and adjust tools.

Tailstock Controls

Test Run

Machine Adjustments

Saddle Gib Adjustment

Details how to adjust the saddle gib for proper fit and smooth operation.

Cross-Slide Gib Adjustment

Explains how to adjust the cross-slide gib for optimal performance.

Compound Gib Adjustment

Describes the procedure for adjusting the compound gib.

Tail Stock Bed Clamp

Details how to adjust the angular lock position of the tail stock's side lock lever.

Steady Rest Operation

Follow Rest Operation

Lathe Alignment

Tailstock Alignment Check

Details how to check and adjust the tailstock alignment using a dial test indicator.

V-Belt Removal and Adjustment

Lubrication and Maintenance

Daily Maintenance

Lists daily checks and cleaning tasks for machine upkeep.

Weekly Maintenance

Details weekly cleaning and lubrication procedures for the machine.

3 Month Maintenance

Specifies oil replacement schedule for headstock, gearbox, and apron.

Oil Disposal

Advises proper disposal of used oil products according to local regulations.

Coolant System Maintenance

Guides on accessing, cleaning, and refilling the coolant system.

Lubricating Coolant Recommendations

Recommends Baileigh B-Cool 20:1 biodegradable cutting fluid.

Storing Machine for Extended Period

Provides steps for preparing the machine for long-term storage.

Headstock Lubrication and Maintenance

Gearbox Lubrication and Maintenance

Apron Lubrication and Maintenance

Oiler Points Lubrication

Electrical Diagram

Electrical Component List

Thread and Feed Selection

Threading Dial Indicator Table

Baileigh PL-1340E-1.0 Specifications

General IconGeneral
Distance Between Centers40 inches
Tailstock TaperMT3
Motor Power2 HP
PhaseSingle Phase
Swing Over Bed13 inches
Spindle Bore1.5 inches
Spindle Speed70 - 2000 RPM
Spindle TaperMT5

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