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Bailey Orion - User Manual

Bailey Orion
102 pages
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Owners Manual

Table of Contents

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Summary

Introduction

1.1 Introduction to the Handbook

Welcomes Bailey owners and explains the handbook's purpose and benefit.

1.2 Warranty Overview

Details warranty claims, retailer responsibilities, and product portability.

1.3 Orion Caravan Warranty Cover

Outlines customer satisfaction, after-sales service, and the manufacturer's warranty package.

1.3.1 6 Year Body Shell Integrity Guarantee

Covers structural degradation of the bodyshell due to water ingress for six years.

1.3.2 3 Year Manufacturers Warranty

Provides a 3-year warranty on parts, components, and manufacturing faults.

1.3.3 Warranty Extensions

Details options for extending manufacturer warranty cover for additional years.

1.3.4 Customer Support

Advises contacting the supplying retailer for after-sales support and problem resolution.

1.3.5 Warranty Terms and Conditions

Outlines simple terms and conditions for warranty cover, including repairs and duration.

1.4 Caravan Registration and Identification Scheme (C.R.I.S)

Explains the security marking and recording of caravans under the C.R.I.S. scheme.

1.5 Safety Precautions

Provides essential information for safe enjoyment of the tourer, with warnings and cautions.

Caravan and Tow Vehicle

2.1 Introduction to Towing

Explains the importance of understanding towing principles for enjoyable ownership.

2.2 Caravan and Towing Vehicle Terms

Defines key terms like laden mass, running order, user payload, and nose weight.

2.2.1 Measurement of Nose Weight

Describes methods for measuring nose weight using indicators or scales.

2.2.2 Caravan to Towing Vehicle Weight Ratio

Explains how to determine the weight ratio and provides general guidance.

2.2.3 Towing Vehicles Rear Suspension

Highlights the importance of rear suspension not being excessively deflected by noseweight.

2.2.4 Recommended Tow Ball Height

Specifies the recommended tow ball height for Bailey Caravans.

2.2.5 Secondary Braking Cable (Breakaway Device)

Details the purpose, construction, operation, and correct use of the breakaway cable.

2.2.6 Loading and Distribution of Weight

Advises on proper loading to maximize towing safety and achieve correct noseweight.

2.2.7 Noseweight

Recommends varying noseweight for optimum towing and notes upper limits.

2.2.8 Hitching Up Checklist

Provides a checklist for checks before hitching up the caravan.

2.2.9 Hitching the Caravan to the Tow Vehicle

Guides the process of safely connecting the caravan to the tow vehicle.

2.3 Towing Guidelines

Covers essential aspects of towing, including speed limits and handling.

2.3.1 Speed Limits

Specifies maximum towing speeds allowed on different road types.

2.3.2 Pulling Away Safely

Provides advice on smooth acceleration and gear changes when starting.

2.3.3 Caravan Handling Techniques

Offers tips on maintaining control and awareness while driving with a caravan.

2.3.4 Reversing Proficiency

Advises on practicing reversing and considering training courses.

2.3.5 Motorway Driving Rules

Details rules and precautions for towing on motorways.

2.3.6 Mirror Requirements

Explains legal requirements for rear view mirrors and the need for additional mirrors.

2.3.7 Passenger Restrictions

States that passengers are forbidden to ride in a caravan at any time.

2.3.8 Snaking Explained

Defines snaking and lists its common causes and stability tips.

2.3.9 Stabilisers Usage

Discusses the use of stabilisers to improve handling and comfort.

2.3.10 Road Lighting

Explains the 13-pin connector and road lighting requirements.

2.3.11 Types of Tyres Fitted

Advises on tyre suitability, speed ratings, and mixing tyre types.

2.3.12 Tyre Wear and Damage

Covers legal tread depth, tyre age, damage inspection, and cleaning.

2.3.13 Tyre Pressures

Details recommended tyre pressures for caravans and towing vehicles.

2.3.14 Wheel Checks and Tightening

Instructs on wheel bolt tightening, torque settings, and wheel condition checks.

2.3.15 Spare Wheel

Explains the location and removal of the standard ALKO spare wheel carrier.

2.3.16 Changing a Wheel

Provides a step-by-step guide for safely changing a caravan wheel.

2.3.17 Unhitching Procedure

Guides the process of safely disconnecting the caravan from the tow vehicle.

2.3.18 Levelling the Caravan

Explains the importance of levelling for appliance function and how to achieve it.

2.3.19 Towing Brackets

Discusses legal requirements for towing brackets on cars.

2.3.20 Driving Licences

Outlines driving licence restrictions for car/caravan combinations.

Caravan Service Systems

3.1 The Water System

Details the 12-volt submersible pump and water supply.

3.1.1 Water Supply

Explains the 12-volt submersible pump and water inlet location.

3.1.2 The Submersible Pump Operation

Provides operation instructions for the Ultraflow Compact submersible pump.

3.1.3 Water System Troubleshooting

Offers solutions for common faults with the water pump and system.

3.1.4 Routine Maintenance

Details regular maintenance tasks for the water system components.

3.1.5 Cleaning Containers and System

Refers to general maintenance section for cleaning instructions.

3.1.6 Aquasource Direct Mains Water Connection

Explains the optional Aquasource mains water connection system.

3.1.7 Draining and Winterisation

Provides instructions for draining and winterising the water system to prevent frost damage.

3.1.8 Setting up the Water System

Guides on refitting filters, checking connections, and sterilising the system.

3.1.9 Shower Tray Care

Notes that the shower tray may retain residual water.

3.1.10 Waste (Grey) Water System

Explains routing of waste water and fitting of waste pipe hose.

3.2 The Gas System

Covers gas cylinder types, safety, and general information.

3.2.1 Gas System General Information

Discusses gas cylinders, locker capacity, and safety warnings.

3.2.2 Types of Gas

Explains the characteristics and suitability of Butane and Propane gas.

3.2.3 Changing Gas Cylinders

Provides a step-by-step guide for safely changing gas cylinders.

3.2.4 Gas Safety Advice

Offers safety advice regarding LPG, ventilation, and gas leaks.

3.2.5 Awning Space LPG Appliance Exhaust

Addresses potential pollution from LPG appliance exhaust in awning spaces.

3.2.6 Gas Leaks

Details actions to take if a gas smell is detected and how to check for leaks.

3.2.7 Ventilation Requirements

Explains the importance of ventilation for preventing carbon monoxide buildup.

3.2.8 Gas BBQ Point

Advises on the correct usage of the external gas BBQ point.

3.3 The Electrical System - 230 Volt

Covers precautions for handling mains electricity and site supply connection.

3.3.1 On Arrival at Caravan Site

Provides a checklist for connecting to the mains supply safely.

3.3.2 On Leaving Caravan Site

Details the procedure for disconnecting from the site supply.

3.3.3 Generators

Explains how to safely connect and use a generator with the caravan.

3.3.4 Overseas Connections

Highlights attention needed for overseas mains voltage supplies and polarity.

3.3.5 Mains Unit Function

Explains the function of the mains unit, MCBs, and RCD for protection.

3.4 The Electrical System - 12 Volt

Details the 12-volt system, charger, control panel, and battery storage.

3.4.1 12-Volt Control Panel

Describes the control panel features for selecting power sources and isolating supply.

3.4.2 Auxiliary Battery Storage;Mains Inlet

Explains the location and capacity of the battery storage and mains inlet.

Caravan Equipment

4.1 Truma Ultrastore Water Heater

Provides operating instructions for the Truma Ultrastore water heater.

4.1.1 Filling with Water

Guides on how to correctly fill the water heater before operation.

4.1.2 Gas Operating Instructions

Explains how to operate the water heater using gas.

4.1.3 Switching Off (Gas Operation)

Details the procedure for safely switching off the water heater when using gas.

4.1.4 Electrical Operating Instructions (230 V)

Guides on operating the water heater using the 230V electrical supply.

4.1.5 Draining the Water Heater

Provides instructions for draining the water heater.

4.1.6 Water Heater Maintenance

Advises on cleaning, de-scaling, and sterilising the water heater annually.

4.1.7 Important Operating Notes

Highlights key points for safe and efficient operation of the water heater.

4.1.8 General Safety Notes

Covers general safety precautions related to gas and appliance operation.

4.1.9 Technical Data

Lists specifications such as water capacity, pressure, gas consumption, and weight.

4.2 Whale Space Heater

Provides safety notes and operating instructions for the Whale space heater.

4.2.1 General Safety Notes

Covers safety warnings related to gas leaks and heater operation.

4.2.2 Operating Instructions

Details fan-only, gas, and electric operation modes and temperature adjustment.

4.2.3 Heater Maintenance

Advises on cleaning and periodic checks by approved service centres.

4.2.4 Troubleshooting

Lists fault codes based on red light flashes and their remedies.

4.2.5 Gas Lockouts

Explains how to clear gas lockouts by sequence of switch movements.

4.2.6 Other Lockouts

Details clearing electric lockouts and contact for persistent problems.

4.2.7 Winterising

Recommends covering flues to prevent ingress of leaves during winter.

4.3 Country Leisure Cooking Appliances

General advice on heat and moisture production and ventilation for cooking.

4.4 The Linear Hob

Focuses on the operation of hotplate burners and flame supervision.

4.4.1 Hotplate Burners

Details lighting, simmering, and turning off the hob burners.

4.5 The Midi Oven & Grill

Provides operating instructions for the oven and grill functions.

4.5.1 Grill Operation

Guides on safe operation of the grill, including preheating and flame failure device.

4.5.2 Oven Operation

Details lighting, heating, and turning off the oven.

4.5.3 Oven Temperature Control

Explains oven temperature control and provides a table of gas marks and temperatures.

4.5.4 Cooking Guidelines

Offers advice on shelf positions and preheating for best cooking results.

4.5.5 Maintenance & Servicing

Advises on cleaning and professional servicing for gas soundness.

4.6 Fire Sentry Smoke Alarm

Explains the smoke alarm operation, hush control, and testing procedures.

4.6.1 False Alarms ‘Hush’ Control

Details the temporary disabling of the alarm circuit for known conditions.

4.6.2 Testing the Smoke Alarm

Guides on how to test the smoke alarm weekly and after storage.

4.7 Thetford Refrigerator Model N112

Covers switching on, igniting, and electrical operation of the refrigerator.

4.7.1 Switching On the Refrigerator

Provides steps for cleaning and initial cooling of the refrigerator.

4.7.2 Igniting and Starting

Explains selecting energy sources and setting temperature controls.

4.7.3 Electrical Operation

Details operating the refrigerator using 12V DC or 230V AC mains voltage.

4.7.4 Power with Gas

Guides on operating the refrigerator using liquid gas.

4.7.5 Switching Off the Refrigerator

Details the procedure for completely switching off the refrigerator.

4.7.6 Securing Products for Driving

Explains the system for securing products on racks and in the door.

4.7.7 Door Locking Mechanism

Describes the automatic locking mechanism and its use for preventing odours.

4.8 Thetford Cassette C-250 Toilet

Introduces the cassette toilet, its parts, and optional features.

4.8.1 Toilet Introduction

Describes the toilet as a high-quality, durable, and user-friendly product.

4.8.2 Preparing for Use (Standard)

Guides on adding toilet fluid and water to the waste holding tank.

4.8.3 Using the Toilet (Standard)

Explains how to activate the control panel, flush, and use the blade handle.

4.8.4 Emptying the Waste Tank

Details how to empty the waste holding tank safely and hygienically.

4.8.5 Emptying with Optional Features

Explains the multi-level indicator and pump-out system features.

4.8.6 Cleaning and Maintenance

Advises on regular cleaning and maintenance using specific cleaners.

4.8.7 Waste Holding Tank Care

Provides advice on keeping the tank fresh and clean with specific fluids.

4.8.8 Winter Operation

Advises on draining the toilet for winter or freezing conditions.

4.8.9 Storage Instructions

Gives instructions for preparing the toilet for long periods of storage.

4.9 AL-KO Secure Wheel Lock (Optional Extra)

Details the fitting procedure for the AL-KO Secure wheel lock.

4.10 The AL-KO Caravan Chassis

Covers chassis construction, galvanising, and maintenance.

4.10.1 Chassis Members

Discusses chassis strength, galvanising, and recommended cleaning.

4.10.2 Drilling or Welding

States that the chassis is designed to precise tolerances and must not be drilled or welded.

4.10.3 Independent Suspension

Explains the ALKO rubber suspension system and its maintenance.

4.10.4 Coupling Head

Details the automatic operation of ball couplings and standards.

4.10.6 Uncoupling

Guides on how to uncouple the caravan from the towball.

4.10.7 Brake Drum;Hub Assembly

Explains the maintenance-free wheel bearings and replacement procedures.

4.10.8 Operating Instructions

Details the coupling handle and stabiliser lever operation.

4.10.9 Coupling Procedure

Guides on how to couple the caravan to the towball, including safety indicators.

4.10.10 Stabiliser Unit Operation

Explains how to operate the stabiliser unit after coupling.

4.10.11 Uncoupling AKS 3004

Guides on how to uncouple the AKS 3004 from the towball.

4.10.12 Checking Friction Pads

Details how to check the wear efficiency of the friction pads.

4.10.13 Manoeuvring Operation

Advises on using stabiliser lever for manoeuvring and using handles.

4.10.14 Noises Whilst Driving

Lists potential causes for clicking or squeaking noises from the AKS 3004.

4.10.15 Remedial Action

Provides steps for cleaning, lubricating, and checking the towball and locking mechanism.

4.10.16 Storing

Recommends closing the stabilising handle for storage to prevent contamination.

4.10.17 Towing Ball Requirements

Specifies the required diameter for the automobile towing ball.

4.10.18 Overrunning Device Maintenance

Mentions periodic maintenance for the overrunning device housing.

4.10.19 Jockey Wheel Lubrication

Advises periodic lubrication of the jockey wheel and screw thread.

4.10.20 Brake Linkage Lubrication

Recommends periodic lubrication of all moving parts in the brake linkage.

4.10.21 Corner Steadies Lubrication

Advises periodic lubrication of the screw and pivot pins for corner steadies.

4.10.22 Braking System Adjustment

Provides detailed instructions for adjusting the caravan's braking system.

4.10.23 Chassis Lubrication Points

Lists points requiring lubrication on the chassis and handbrake lever.

4.11 Heki 2 Rooflight

Provides operating instructions for opening and closing the Heki 2 rooflight.

4.11.1 To Open in Tilted Position

Guides on opening the rooflight to the tilted position.

4.11.2 To Open in Intermediate Position

Guides on opening the rooflight to the intermediate position.

4.11.3 To Open in Ventilation Position

Guides on opening the rooflight to the ventilation position.

4.11.4 Closing the Blinds

Explains how to close the black-out and flyscreen blinds.

4.11.5 Opening the Blinds

Guides on opening the blinds and safety precautions.

4.11.6 Care Instructions

Advises on cleaning acrylic panes and blinds with specific cleaners.

4.12 Status 530 Antenna

Covers setup and operation of the Status 530 antenna.

4.12.1 Travelling Safety

Advises on securing the antenna for travel to prevent damage.

4.12.2 Operating the System

Guides on positioning the antenna for best signal reception.

4.12.3 VHF Television Reception

Details how to achieve VHF TV reception, especially overseas.

4.12.4 Fault Finding

Suggests checks for common problems with coaxial plugs, cable, and LED lights.

4.13 Daewoo Microwave Oven

Covers safety precautions and features of the microwave oven.

4.13.1 Precautions for Microwave Energy Exposure

Warns against open-door operation and tampering with safety interlocks.

4.13.2 Operational Procedure

Provides instructions for connecting, setting time, and operating the microwave.

4.13.3 Wattage Output Chart

Shows power levels and approximate percentage of power for the microwave.

4.13.4 Controls and Clock Setting

Details how to set the clock and adjust time and weight settings.

4.13.5 Weight Defrosting

Explains how to use the weight defrost function for food.

4.13.6 Time Defrosting

Details the automatic cycle for defrosting food by time.

4.13.7 Cooking in One Stage

Guides on setting power levels and cooking times for single-stage cooking.

4.13.8 Cooking in Two Stages

Explains how to program for defrosting and then cooking.

4.13.9 Easy Cooking

Describes the easy cook function for quick reheating.

4.13.10 Auto Cook

Details how to select cooking programmes for various foods using auto cook.

4.13.11 Child Safety Lock

Explains how to set and cancel the safety lock to prevent child operation.

4.13.12 Stopping Oven During Operation

Guides on how to stop the oven and restart or cancel instructions.

4.13.13 Microwave Specifications

Lists technical specifications including power, dimensions, and weight.

4.13.14 Before You Call For Service

Provides a checklist to prevent unnecessary service calls.

4.13.15 Questions and Answers

Addresses common queries about microwave oven usage and potential issues.

General Information

5.1 General Maintenance

Covers exterior cleaning, window care, and gas bottle storage safety.

5.1.1 Exterior Care

Advises on washing, waxing, and avoiding abrasive cleaners for the caravan exterior.

5.1.2 Acrylic Windows Care

Guides on cleaning acrylic windows and managing condensation.

5.1.3 Window Catches and Stays

Explains how to open, close, and secure windows using catches and stays.

5.1.4 Interior Walls Cleaning

Advises on cleaning the GRP/PVC lining of interior walls.

5.1.5 Furniture Care

Discusses preventing furniture damage from humidity and high temperatures.

5.1.6 Mattress Care

Notes that mattresses are made from fire retardant fabric and removable covers.

5.1.7 Care of Your Upholstery

Provides instructions for cleaning spills on upholstery to resist dirt and liquids.

5.1.8 Curtains Care

Advises on preventing fading due to sunlight and recommends dry cleaning.

5.1.9 Hinges and Catches

Recommends lightly oiling hinges and catches and vacuuming carpets.

5.1.10 Free Standing Table

States the maximum load for the table and warns against standing on it.

5.1.11 Shower;Vanity Units Care

Provides care instructions and warns against using domestic cleaning products.

5.1.12 Portable Water Tanks and Water System Cleaning

Advises on cleaning water systems to prevent bacterial contamination.

5.1.13 Container Cleaning

Details how to dispose of remaining water and clean containers.

5.1.14 System Cleaning

Guides on draining, flushing, and sterilising the water system.

5.2 Fire and Safety Precautions

Covers fire prevention, escape routes, and safety measures.

5.2.1 Child Safety

Advises not to leave children alone and to keep dangerous items out of reach.

5.2.2 Fire Extinguishers

Details the types of fire extinguishers and their use.

5.2.3 In Case of Fire

Provides immediate actions to take in the event of a fire.

5.2.4 Smoke Alarm Testing

Emphasizes testing the smoke alarm regularly for proper operation.

5.2.5 Ventilation Requirements

Explains the importance of ventilation for preventing carbon monoxide buildup.

5.2.6 Petrol;Diesel Fumes

Advises on reducing fumes entering the caravan via tail pipe deflectors.

5.2.7 Original Equipment Appliances

Stresses using manufacturer-specified replacement parts fitted by agents.

5.2.8 Portable Appliances

Warns against using portable cooking/heating equipment as a fire hazard.

5.2.9 Modifications Prohibited

Prohibits modifications to electrical or LPG systems except by qualified persons.

5.3 Bunk Assembly

Provides instructions for assembling a slatted bed.

5.3.1 Slatted Bed Assembly

Guides on extending the leader board and arranging seat cushions.

5.4 Water System - Fault Finding

Offers solutions for common water system issues like no water flow or pump failure.

5.4.1 FAULT - Water Not Flowing (Pump Runs)

Lists causes and cures for no water flow when the pump is running.

5.4.2 FAULT - Pump Does Not Run

Lists causes and cures for the pump not running at all.

5.4.3 FAULT - Reduced Flow from Hot Tap

Lists causes and cures for reduced water flow from the hot tap.

5.4.4 FAULT - Reduced Flow from Cold Tap

Lists causes and cures for reduced water flow from the cold tap.

5.4.5 FAULT - Reduced Flow from Both Taps

Lists causes and cures for reduced flow from both hot and cold taps.

5.4.6 FAULT - Reduced Flow from Either Tap

Lists causes and cures for reduced flow from either tap.

5.4.7 FAULT - Water Heater Pressure Relief Valve Venting

Lists causes and cures for the water heater pressure relief valve venting water.

5.4.8 FAULT - Water Heater Difficult to Drain

Lists causes and cures for difficulty in draining the water heater.

5.5 Room Heater - Fault Finding

Provides troubleshooting for common room heater issues.

5.5.1 FAULT - Heater Will Not Light

Lists symptoms and causes for the heater not lighting.

5.5.2 FAULT - Heater Lights

Lists symptoms and causes for the heater lighting then going out.

5.5.3 FAULT - Blown Air System

Lists symptoms and causes for blown air system issues.

5.6 Brake Fault Finding Chart - AL-KO

Provides a chart for diagnosing and rectifying AL-KO brake faults.

5.6.1 FAULT - Braking is One-Sided

Lists causes and cures for uneven braking performance.

5.6.2 FAULT - Trailer Brakes During Mild Decelerations

Lists causes and cures for trailer brakes engaging during mild decelerations.

5.6.3 FAULT - Trailer Brakes Snatch

Lists causes and cures for trailer brakes snatching when braking.

5.6.4 FAULT - Brake Judder

Lists causes and cures for brake judder.

5.6.5 FAULT - Trailer Brakes Lock Up When Reversing

Lists causes and cures for trailer brakes locking up during reversing.

5.6.6 FAULT - Trailer Brakes Inoperative

Lists causes and cures for inoperative trailer brakes.

5.6.7 FAULT - Hot Brakes

Lists causes and cures for hot trailer brakes.

5.6.8 FAULT - Handbrake Will Not Hold Trailer

Lists causes and cures for the handbrake not holding the trailer on a slope.

5.7 Refrigerator - Fault Finding

Provides troubleshooting for refrigerator operation.

5.7.1 FAULT - No 230 V Fridge Operation

Lists causes and cures for the refrigerator not operating on 230V.

5.8 Frequently Asked Questions

Addresses common queries regarding battery charging and light bulb replacement.

Bailey Orion Specifications

General IconGeneral
BrandBailey
ModelOrion
CategoryMotorhomes
LanguageEnglish

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