Contents
4.8.8 Winter operation .......................................... 4-22
4.8.9 Storage ........................................................ 4-23
4.9 AL-KO SECURE WHEEL LOCK
(optional extra)........................................... 4-24
4.10 THE ALKO CARAVAN CHASSIS ............... 4-25
4.10.1 Chassis members ........................................ 4-25
4.10.2 Drilling or welding of parts or accessories ... 4-25
4.10.3 Independent suspension ............................. 4-25
4.10.4 Coupling head ............................................. 4-25
4.10.5 Secondary braking (Breakaway cable) ........ 4-26
4.10.6 Uncoupling .................................................. 4-26
4.10.7 Brake drum/hub assembly ........................... 4-26
4.10.8 Operating instructions ................................. 4-26
4.10.9 Coupling ...................................................... 4-26
4.10.10 Stabiliser Unit: ............................................. 4-27
4.10.11 Uncoupling .................................................. 4-27
4.10.12 Checking the efficiency of the left/right
friction pads: ................................................ 4-27
4.10.13 Manoeuvring operation ................................ 4-27
4.10.14 Noises whilst driving .................................... 4-28
4.10.15 Remedial Action .......................................... 4-28
4.10.16 Storing ......................................................... 4-28
4.10.17 Towing ball ................................................... 4-28
4.10.18 Overrunning device ..................................... 4-28
4.10.19 Jockey wheel ............................................... 4-29
4.10.20 Brake linkage ............................................... 4-29
4.10.21 Corner steadies ........................................... 4-29
4.10.22 Braking system adjustment ......................... 4-29
4.10.23 Chassis Lubrication Points .......................... 4-31
4.11 HEKI 2 ROOFLIGHT ................................... 4-31
4.11.1 To open in the tilted position ........................ 4-31
4.11.2 To open in the intermediate position ............ 4-31
4.11.3 To open in the ventilation position ...............4-31
4.11.4 Closing the blinds ........................................ 4-32
4.11.5 Opening the blinds ...................................... 4-32
4.11.6 Care Instructions ......................................... 4-32
4.12 STATUS 530 DIRECTIONAL TELEVISION
& FM RADIO ANTENNA ............................. 4-33
4.12.1 Travelling ..................................................... 4-33
4.12.2 Operating the System .................................. 4-33
4.12.3 VHF Television Reception (Overseas Only) 4-33
4.12.4 Fault Finding ................................................ 4-34
4.13 DAEWOO MICROWAVE OVEN ................. 4-35
4.13.1 Precautions to avoid possible exposure to
excessive microwave energy ...................... 4-35
4.13.2 Operational Procedure ................................ 4-36
4.13.3 Wattage Output Chart .................................. 4-37
4.13.4 Controls ....................................................... 4-37
4.13.5 Weight Defrosting ........................................ 4-38
4.13.6 Time Defrosting ........................................... 4-38
4.13.7 Cooking in One Stage ................................. 4-38
4.13.8 Cooking in Two Stages ................................ 4-39
4.13.9 Easy Cooking .............................................. 4-39
4.13.10 Auto Cook .................................................... 4-39
4.13.11 Child Safety Lock ........................................ 4-40
4.13.12 To Stop The Oven While The Oven Is
Operating ..................................................... 4-40
4.13.13 Microwave Specifications ............................ 4-40
4.13.14 Before You Call For Service ........................ 4-41
4.13.15 Questions and Answers ............................... 4-41
5.1 GENERAL MAINTENANCE ......................... 5-1
5.1.1 Exterior .......................................................... 5-1
5.1.2 Acrylic Windows ............................................ 5-1
5.1.3 Window Catches and Stays .......................... 5-2
5.1.4 Interior walls .................................................. 5-2
5.1.5 Furniture ........................................................ 5-2
5.1.6 Mattresses ..................................................... 5-2
5.1.7 Care of your upholstery ................................. 5-2
5.1.8 Curtains ......................................................... 5-3
5.1.9 Hinges and Catches ...................................... 5-3
5.1.10 Free Standing Table ...................................... 5-3
5.1.11 Shower/Vanity Units ......................................5-3
5.1.12 Guidance on Cleaning Portable Water
Tanks and the Water System and in
Touring Caravans .......................................... 5-3
5.1.13 For Containers ............................................... 5-4
5.1.14 For Systems .................................................. 5-4
5.2 FIRE AND SAFETY PRECAUTIONS ........... 5-5
5.2.1 Children ......................................................... 5-5
5.2.2 Fire Extinguishers .......................................... 5-5
5.2.3 In Case of Fire ............................................... 5-5
5.2.4 Smoke Alarms ............................................... 5-5
5.2.5 Ventilation ...................................................... 5-5
5.2.6 Petrol/Diesel Fumes ...................................... 5-6
5.2.7 Original Equipment Appliances ..................... 5-6
5.2.8 Portable Appliances ....................................... 5-6
5.2.9 Modifications.................................................. 5-6
5.3 BUNK ASSEMBLY ........................................ 5-7
5.3.1 Slatted Bed (Fig. 1) ....................................... 5-7
5.4 WATER SYSTEM - FAULT FINDING ............ 5-8
5.4.1 FAULT - Water not flowing from any tap
when operated but pump runs ....................... 5-8
5.4.2 FAULT - Pump does not run .......................... 5-8
5.4.3 FAULT - Water flows from cold tap but has
reduced flow from hot .................................... 5-8
5.4.4 FAULT - Water flows from hot tap but has
reduced flow from cold .................................. 5-9
5.4.5 FAULT - Reduced flow from both hot and
cold taps ........................................................ 5-9
5.4.6 FAULT - Reduced flow from either taps ......... 5-9
5.4.7 FAULT - Water Heater pressure relief valve
venting water ................................................. 5-9
5.4.8 FAULT - Water heater difficult to drain ......... 5-10
5.5 ROOM HEATER - FAULT FINDING ........... 5-11
5.5.1 FAULT - Heater will not light ........................ 5-11
5.5.2 FAULT - Heater lights .................................. 5-11
5.5.3 FAULT - Blown Air ....................................... 5-11
5.6 BRAKE FAULT FINDING CHART - AL-KO 5-12
5.6.1 FAULT - Braking is one-sided ...................... 5-12
5.6.2 FAULT - The trailer brakes during mild
decelerations ............................................... 5-12
5.6.3 FAULT - The trailer brakes snatch when
braking ......................................................... 5-12
5.6.4 FAULT - Brake judder .................................. 5-12
5.6.5 FAULT - Trailer brakes lock up when
reversing ...................................................... 5-12
5.6.6 FAULT - Trailer brakes inoperative .............. 5-13
5.6.7 FAULT - Hot brakes .....................................5-13
5.6.8 FAULT - Handbrake will not hold trailer on
slope ............................................................ 5-13
5.7 REFRIGERATOR - FAULT FINDING .......... 5-13
5.7.1 FAULT - No 230V fridge operation .............. 5-13
5.8 FREQUENTLY ASKED QUESTIONS ......... 5-14