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Baja Outlaw 35 User Manual

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Baja Marine
Owners Manual
35 Outlaw
Owners Manual Part Number: MRP 1813652
© Baja Marine Corporation 2006
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Table of Contents

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Baja Outlaw 35 Specifications

General IconGeneral
BrandBaja
ModelOutlaw 35
CategoryBoat
LanguageEnglish

Summary

WELCOME

Owner's Manual

Describes boat features, operation, and safety information.

OEM Information

Information from equipment manufacturers installed on the boat.

INTRODUCTION

1. THIS MANUAL

Outlines content of manual and packet, emphasizing safety and operation.

2. YOUR RESPONSIBILITIES

Operator's duties for safety, including courses and boat handling.

3. SOURCES OF INFORMATION

Lists organizations for boating courses and recommended reading.

4. DEALER RESPONSIBILITIES

Details dealer's role in pre-delivery, demonstration, and orientation.

5. WARRANTIES

Explains warranty coverage for components and expresses limited warranty.

6. HULL IDENTIFICATION NUMBER (HIN)

Explains the importance of HIN and engine serial numbers for identification.

7. MANUFACTURER'S CERTIFICATION

Details Baja's compliance with safety acts and industry standards.

8. SERVICE, PARTS AND REPAIR FOR YOUR BOAT

Guides on obtaining service, parts, and repair through authorized dealers.

ABOUT YOUR EXPRESS LIMITED WARRANTY

SECTION 1 • SAFETY

1. SAFETY LABELS

Explains the meaning and importance of various safety labels on the boat.

2. LEGALLY MANDATED MINIMUM REQUIRED EQUIPMENT

Lists minimum safety equipment required by the U.S. Coast Guard for boats.

3. FIRE EXTINGUISHING SYSTEM

Describes the automatic system and portable extinguishers, including operation and safety.

4. CARBON MONOXIDE

Warns about CO hazards from engines/appliances and safety measures.

5. LIFESAVING EQUIPMENT

Details types of PFDs, requirements, and proper use for passenger safety.

6. ADDITIONAL RECOMMENDED EQUIPMENT FOR SAFE OPERATION

Lists extra equipment for safe boating, especially when out of sight of land.

7. IMPAIRED OPERATION

Emphasizes the dangers of operating a boat under the influence of drugs or alcohol.

8. LOAD CAPACITY

Explains how to determine and respect the boat's passenger and weight capacity.

9. POWER CAPACITY

Advises against exceeding recommended engine power and the warranty implications.

10. PROPELLERS

Discusses propeller selection, maintenance, and avoiding operation at excessive RPM.

11. STABILITY

Explains factors affecting boat stability and the risks of overloading.

12. MAINTAIN CONTROL

Stresses operator awareness, passenger safety, and safe maneuvering techniques.

13. WEATHER

Categorizes boats by design for weather conditions and provides rules for safe operation.

14. CHART YOUR COURSE

Emphasizes planning routes using charts and navigational aids to avoid hazards.

15. WATER SPORTS

Provides safety guidelines for swimming, skiing, and diving activities.

A. SWIMMING

Safety rules for swimming from the boat, including engine shutdown.

B. SKIING

Guidelines for safe water skiing, including PFD use and skier communication.

C. DIVING

Information on recognizing and respecting dive flags and maintaining safe distances.

16. EMERGENCY SITUATIONS

Covers procedures for various emergencies like fire, flooding, and medical issues.

A. MEDICAL EMERGENCY

Recommendations for first aid preparedness and basic medical response on board.

B. WATER RESCUE

Steps for rescuing someone overboard, including approaching and getting them back aboard.

C. FIRE

Actions to take in case of fire, including using extinguishers and abandoning ship.

D. FLOODING, SWAMPING AND CAPSIZING

Procedures for handling flooding, swamping, or capsizing incidents.

E. COLLISIONS AND LEAKING

Actions to take following collisions or leaks, including reporting requirements.

F. GROUNDING

Steps to take when running aground, including checking for damage and freeing the boat.

G. PROPULSION, CONTROL OR STEERING FAILURE

Procedures for engine failure, loss of controls, or steering issues.

17. SAFETY HOTLINES

Lists U.S. and Canadian Coast Guard safety hotlines for additional information.

18. INTERNATIONAL REQUIREMENTS

Lists regulatory authorities whose standards the vessel meets.

19. ENVIRONMENTAL CONSIDERATIONS

Addresses California warnings on chemicals and safe disposal practices.

A. FUEL AND OIL SPILLAGE

Regulations and practices for preventing and managing fuel and oil discharges.

B. WASTE DISPOSAL

Guidelines for proper waste and plastic trash disposal according to regulations.

C. EXCESSIVE NOISE

Notes on noise regulations and courtesy for operating boats quietly.

D. WAKE/WASH

Warnings about boat wakes and the operator's responsibility for damage or injury caused.

20. NAUTICAL TERMS

Provides a glossary of common boating terms and definitions.

21. KEY TO SYMBOLS ON CONTROLS & PRINTS

Explains the meaning of various symbols used on controls, gauges, and in the manual.

22. WARNING LABEL LOCATIONS

SECTION 2 • GENERAL BOAT ARRANGEMENT

1. DOCKING/LIFTING/TRAILERING

Instructions and precautions for docking, lifting, and trailering the boat.

2. PASSENGER LOCATIONS

Guidelines for passenger seating and safety during boat movement.

3. BASIC BOAT DIMENSIONS AND CLEARANCES (UNITED STATES STANDARD S.A.E.)

Provides key dimensions and clearance specifications for the boat.

4. PROPULSION SYSTEM

Explains the stern drive (inboard-outboard) propulsion system.

5. PROPELLERS

Discusses propeller selection and the importance of adhering to RPM limits.

6. GENERAL DECK LAYOUT

Illustrates the layout of standard deck features and components.

7. DESCRIPTION OF MAJOR CONTROLS

Details the function of key boat controls for operation.

A. GEAR SHIFT AND THROTTLE CONTROL

Explains how to operate the shift and throttle controls for forward and reverse movement.

B. POWER TRIM UNIT AND GAUGE

Describes the power trim system for adjusting boat angle and its gauge.

C. TRAILER SWITCH

Explains the trailer switch function for raising the drive unit for trailering.

D. TRIM TABS

Details the function and operation of trim tabs for boat leveling and trim.

C. IGNITION SHUTDOWN SWITCH

Explains the safety lanyard system for shutting down the engine if the operator is incapacitated.

D. ENGINE ALARM SYSTEM

Covers audible alarms for engine temperature, oil pressure, and stern drive oil.

8. IMPORTANT GAUGES

Highlights the importance of monitoring key engine gauges for proper operation.

A. TACHOMETER AND HOUR METER

Explains the tachometer for RPM and the hour meter for tracking engine operating time.

B. OIL PRESSURE, WATER TEMPERATURE, VOLTMETER AND FUEL GAUGES

Describes the function of essential engine gauges and the need for constant monitoring.

9. NAVIGATION AND ANCHOR LIGHTS

Outlines the requirements for using navigation and anchor lights.

SECTION 3 • USING YOUR BOAT

1. PRE-LAUNCH, LAUNCH AND POST-LAUNCH CHECKLIST

Provides a comprehensive checklist for before, during, and after using the boat.

2. TRAILER LAUNCHING AND LOADING

Offers guidance and warnings on proper trailer handling for launching and loading.

3. FUELING THE BOAT

Details safety precautions and procedures for fueling the boat to prevent fire hazards.

4. BOARDING

Provides safety rules for boarding the boat, emphasizing slippery decks and passenger assistance.

5. PERSONAL FLOTATION DEVICES (PFD's)

Stresses the importance of PFDs for all passengers and proper use.

6. PASSENGER INSTRUCTION AND LOCATION

Outlines instructions for passengers regarding boat behavior and safety.

7. STARTING THE ENGINE

Covers pre-start checks, procedures for starting gasoline engines, and the 1/3 fuel rule.

8. SHIFTING TO DRIVE THE BOAT

Explains the process of shifting into forward or reverse gear and handling the boat.

9. STOPPING THE ENGINE

Details the steps for safely stopping the engine and securing the boat.

10. STEERING SYSTEMS

Discusses the boat's steering systems and maintenance requirements.

A. HYDRAULIC STEERING

Explains the hydraulic steering system, its maintenance, and required oil type.

B. POWER STEERING

Describes the power steering system, its inspection, and fluid level checks.

SECTION 4 • BILGE & UNDERWATER GEAR

1. BILGE

Covers bilge area components, fuel/oil spillage, drain plug, and bilge pumps.

A. FUEL & OIL SPILLAGE

Regulations on discharging fuel/oil and proper cleanup procedures.

B. DRAIN PLUG

Instructions for using and securing the bilge drain plug to prevent sinking.

C. BILGE PUMPS

Details the operation of bilge pumps, float switches, and alarms.

D. BILGE BLOWER(S)

Explains the function of bilge blowers in removing explosive gasoline fumes.

2. ENGINES AND STERN DRIVE

Covers engine and stern drive maintenance, service, and common causes of vibration.

A. MAINTENANCE AND SERVICE

Emphasizes regular maintenance for engine and stern drive reliability.

B. VIBRATION AND CAUSES

Identifies common causes of vibration and necessary corrective actions.

C. IMPACT TO STERN DRIVE

Advises on minimizing stern drive damage from impacts and checking for damage after impact.

D. PROPELLER REMOVAL AND INSTALLATION

Step-by-step guide for safely removing and installing the boat's propeller.

SECTION 5 • FUEL SYSTEM

1. FUEL SYSTEM

Describes the standard gasoline fuel system components and safety features.

2. FUELING PRECAUTIONS

Provides essential safety guidelines and precautions for fueling the boat.

A. STATIC ELECTRICITY AND THE FUEL SYSTEM

Explains the risk of static electricity during fueling and how to prevent it.

B. GENERAL:

General tips for fueling, including checking fill plates and fuel consumption.

C. BEFORE AND DURING FUELING – CHECKLIST:

A checklist of items and actions required before and during fueling.

D. AFTER FUELING – CHECKLIST:

A checklist of actions to perform after fueling, including checking for fumes.

SECTION 6 • ELECTRICAL SYSTEMS

1. ELECTRICAL SYSTEMS

Covers the boat's DC electrical system, batteries, and ignition protection.

DIRECT CURRENT (DC)

Explains the 12-volt DC system, its power source, and voltage indication.

A. BATTERIES

Details battery safety, maintenance, charging, and proper handling.

B. IGNITION PROTECTION

Highlights the need for ignition-protected components in the engine compartment.

C. BREAKERS AND/OR FUSES

Explains the function of breakers/fuses, replacement guidelines, and hazards.

D. FUSE PANEL

Describes the illuminated switch pad and fuse panel for controlling accessories.

2. ELECTROLYTIC CORROSION & ZINC ANODES

Discusses electrolytic corrosion and the role of zinc anodes in protecting underwater metals.

3. MARINE ELECTRONIC CATHODIC ANTI-CORROSION SYSTEM (MERCATHODE®)

Explains the function of the Mercathode® system for preventing corrosion.

4. ELECTRICAL SYSTEMS

Refers to schematics and wiring harness illustrations, recommending dealer service.

SECTION 7 • OPTIONS & ACCESSORIES

1. OPTIONS & ACCESSORIES LOCATIONS

Shows the locations of standard and optional equipment on the boat.

2. AUTOMATIC FIRE EXTINGUISHER SYSTEM (OPTION)

Details the automatic fire suppression system, its indicator light, and emergency procedures.

3. FIRE EXTINGUISHER PORT

Describes the port for inserting a fire extinguisher into the engine compartment.

4. CANVAS

Discusses canvas options and safety precautions related to carbon monoxide buildup.

5. HORN

Explains the operation of the electric horn and its maintenance.

6. SWIM PLATFORM W/ LADDER (OPTIONAL)

Information on the optional swim platform with ladder and associated safety rules.

7. DEPTH FINDER (OPTIONAL)

Describes the optional digital depth finder and its automatic operation.

8. STEREO SYSTEM

Details the standard and optional stereo system packages.

9. HEAD SYSTEMS

Introduces the different head system options available on the boat.

A. REQUIREMENTS FOR OPERATORS

Explains EPA standards for marine sanitation devices and discharge regulations.

B. PORTABLE HEAD WITH PUMP-OUT

Describes the portable head unit, holding tanks, and dockside pump-out procedures.

C. VACUFLUSH® HEAD (OPTION)

Explains the VacuFlush® head system, its components, and operation.

D. HOLDING TANK OPERATION

Covers holding tank indicators, emptying procedures, and potential issues.

E. VENT FILTER

Details the vent filter's function in controlling head system odors and its replacement.

10. EXHAUST SYSTEMS

Describes the standard and optional exhaust systems available for the boat.

SECTION 8 • REQUIRED INSPECTION, SERVICE, & MAINTENANCE

1. SUMMARY GUIDE FOR INSPECTION, SERVICE AND MAINTENANCE

Provides a chart summarizing required inspection and maintenance intervals for various boat systems.

2. USEFUL SERVICE INFORMATION

A form to record essential service information about the boat and its components.

3. INSPECTION, SERVICE AND MAINTENANCE PROTOCOL

Outlines a protocol for inspecting and maintaining critical boat systems.

A. BILGE AREA

Details thorough inspection of the bilge area for leaks, contamination, and pump operation.

2. ENGINE

Emphasizes daily checks and maintenance for the engine to prevent shore-based failure.

3. FUEL SYSTEM

Guides on inspecting the fuel system for leaks, loose fittings, and cleaning filters.

4. WIRING SYSTEM

Steps for inspecting the wiring system for support, insulation, terminals, and connections.

5. FITTINGS, HOSES AND CLAMPS

Procedures for inspecting bilge fittings, hoses, clamps, and fasteners for damage.

B. TOPSIDE AND SUPPLIES

Annual review of topside equipment, safety supplies, PFDs, and first aid kits.

4. WINTERIZATION CHECKLIST FOR BOATS STORED ON LAND

A checklist for preparing the boat for storage during winter.

A. BOAT STORAGE

Guidelines for storing the boat properly for winter, including hull drain plug and bilge.

B. ENGINE

Engine preparation for winter storage, including flushing and drain plugs.

C. BATTERY (IES)

Instructions for removing, storing, and maintaining batteries during winter.

5. FITTING OUT AFTER STORAGE

Steps to take to prepare the boat for use after winter storage.

A. FUEL SYSTEM

Checks for the fuel system after storage, including connections and lines.

B. BATTERY(IES)

Procedures for reinstalling batteries after storage, including cleaning and greasing.

C. MISCELLANEOUS

Checks for thru-hull fittings, navigation lights, switches, blowers, and anchor gear.

D. FUEL SYSTEMS

Final checks of fuel systems after storage, including fluid levels and wiring.

6. SECURITY CONSIDERATIONS

Advice on securing the boat by removing keys, locking hatches, and stowing gear.

7. POWER STEERING SYSTEM MAINTENANCE

Maintenance procedures for the power steering system, including lubrication and fluid checks.

8. QUICK REFERENCE CHECKLIST

A checklist to ensure essential safety and operational items are ready before departing.

A. BOARDING THE BOAT*

A checklist for general items and boat systems to check before boarding and departing.

B. PREPARING TO DEPART AND AFTER LAUNCHING

Checklist items for preparing the boat and engine before launching and departing.

C. DEPARTING

Key checks for departing, including passengers, lines, trim tabs, and navigation lights.

D. RETURNING TO PORT

Essential steps for returning to port, covering passengers, lines, lights, and engine checks.

E. SECURING THE BOAT

Steps for securing the boat after use, including switches, controls, and ignition.

F. IF THE ENGINE DOES NOT START

Troubleshooting steps for engine starting issues, covering no response and no ignition.

9. AFTER MARKET EQUIPMENT CHECKLIST

A section to list and check the condition of any aftermarket equipment added to the boat.

10. MAINTENANCE LOG

A logbook to record all maintenance performed on the boat and engine hours.

SECTION 9 • CARE & REFINISHING

1. PAINT CLEANING AGENTS & OTHER SUBSTANCES

Warnings and guidelines on using cleaning agents, emphasizing fire hazards and environmental concerns.

2. FIBERGLASS & GELCOAT

Explains the boat's fiberglass and gelcoat construction and care.

A. STAINLESS STEEL AND ALLOY FITTINGS

Instructions for cleaning stainless steel and alloy fittings, including rust removal.

3. STAINS & SCRATCHES

Advice on removing stains and minor scratches from gelcoat and painted surfaces.

4. PERMANENTLY MOORED OR DOCKED BOATS

Methods for preventing marine growth on boats moored in water.

5. TOPSIDE AREAS

General care instructions for the boat's topside areas.

A. STAINLESS STEEL AND ALLOY FITTINGS

Instructions for cleaning stainless steel and alloy fittings, including rust removal.

B. SALT CRYSTALS

Guidance on cleaning salt crystals from instruments and plastic covers.

6. ACRYLIC PLASTIC SHEETING (PLASTIC GLASS)

Instructions for cleaning and maintaining acrylic plastic sheeting (e.g., windows).

7. CANVAS AND CLEAR VINYL

Guidelines for storing and caring for canvas and clear vinyl components.

8. EXTERIOR UPHOLSTERY FABRIC

Procedures for cleaning and maintaining exterior upholstery fabric.

9. INTERIOR UPHOLSTERY FABRIC

Information on cleaning and maintaining interior upholstery fabric.

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