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Baker Hughes Masoneilan Camflex II 35002 Series User Manual

Baker Hughes Masoneilan Camflex II 35002 Series
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Masoneilan*
35002 Series Camflex*II
Rotary Control Valve
Instruction Manual (Rev.D)
BHGE Data Classication : Public
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Baker Hughes Masoneilan Camflex II 35002 Series Specifications

General IconGeneral
TypeRotary Control Valve
Series35002
Body MaterialCarbon Steel, Stainless Steel, Alloy Steel
End ConnectionFlanged, Butt Weld
Flow CharacteristicEqual Percentage, Linear
Leakage ClassClass IV, V, or VI
Actuator TypePneumatic or Electric
Trim MaterialStainless Steel
Seat MaterialMetal
Connection TypeFlanged, Butt Weld
CertificationsPED, ATEX, NACE

Summary

Safety Information

Important Safety Warnings

Critical safety warnings and instructions for installation and maintenance of the control valve.

Manual Information

Details about the manual's scope, changes, and reporting errors for the 35002 Series control valve.

Useful Life Period

Estimated operational lifespan and factors influencing the 35002 Series Camflex II valve's useful life.

Warranty Details

BHGE's warranty for products, covering defects in materials and workmanship for one year.

Introduction to Maintenance

General Installation and Maintenance

Principle of Operation

Unpacking and Installation

Valve Unpacking

Steps and precautions for carefully unpacking the valve to prevent damage to components.

Valve Installation

Detailed instructions for installing the Camflex II valve in the line, including flow direction and actuator orientation.

Air Supply and Service

Air Supply Piping

Instructions for connecting air supply to the actuator and recommended pressure limits.

Placing in Service

Steps to cycle the valve and place it into service, including leak checks.

Disassembly Procedures

Actuator Removal

Steps for removing the actuator from the valve body assembly, including cautions.

Actuator Complete Disassembly

Procedure for disassembling the spring diaphragm actuator, noting it's generally not recommended.

Valve Body Maintenance

Instructions for accessing and maintaining internal valve body components like the seat ring and plug.

Valve Body Disassembly Details

Seat Ring Removal

Recommended method for removing the seat ring retainer and seat ring using specific tools.

Seat Ring and DVD Plate Procedures

Seat Ring Removal Details

Instructions for lifting out the seat ring after retainer removal, with emergency drift use noted.

DVD Plate Removal

Procedures for removing the DVD option using specialized wrenches, with torque specifications.

Diaphragm Replacement

Diaphragm Replacement

Detailed steps for replacing the diaphragm on the Camflex II Spring Diaphragm Actuator.

Internal Parts and Yoke Assembly

Body Internal Parts Inspection

Inspecting internal parts like seat ring and plug for wear, corrosion, or damage.

Hard Seat Lapping

Process of lapping valve sealing parts with abrasive for a close fit.

Soft Seat Procedures

Procedures for lapping soft seat rings to the valve body.

Yoke Assembly Maintenance

Maintenance on the yoke, including replacement of grommet and shaft bearing.

Reassembly Procedures

Spring Diaphragm Actuator Reassembly

Steps to reassemble the actuator after disassembly, including spring, diaphragm, and case.

Actuator on Body Reassembly

Reassembling the valve, actuator, and yoke assembly, ensuring correct orientation.

Handwheel Reassembly

Procedure for reassembling the handwheel onto the yoke.

Limit Stop Reassembly

Instructions for reassembling the limit stop, depending on actuator size.

Valve Body Reassembly and Alignment

Valve Body Reassembly

Steps for reassembling the valve body, including seat ring retainer and bonnet.

Seat Ring Alignment

Procedures for aligning the seat ring and plug after replacement or disassembly.

Torque Specifications and Stem Adjustment

Torque Specs for Seat Ring Retainer

Torque values for tightening the seat ring retainer based on valve size.

DVD Plate Reassembly

Instructions for reassembling the Lo-dB plate with specified torque.

Actuator Stem Adjustment

Procedures for correctly adjusting the actuator stem for proper valve functioning.

Actuator Stem Adjustment Details

Air-to-Open Stem Adjustment

Detailed steps for adjusting the actuator stem for air-to-open configuration.

Air-to-Close Stem Adjustment

Detailed steps for adjusting the actuator stem for air-to-close configuration.

Body Position and Actuator Action

Changing Body Position

Instructions for changing the valve body position and flow direction, requiring resizing.

Changing Actuator Action

Procedures for changing the actuator action, ensuring proper alignment and operation.

Lubrication and Manual Actuator

Sealant, Lubricant, and Diaphragm Glue Recommendations

Recommended products for sealant, lubricant, and diaphragm glue based on service conditions.

Manual Actuator Option

Information on the manual type actuator, its operation, and maintenance.

Parts Reference

Parts Reference

A comprehensive list of parts for the Masoneilan 35002 Series Camflex II valve with reference numbers.

Flanged Bodies Specification

Studs and Nuts for Flanged Bodies

Table detailing stud and nut specifications for flanged bodies based on valve rating and flange standard.

Flangeless Bodies Specification

Bolts and Nuts for Flangeless Bodies

Table detailing bolt and nut specifications for flangeless bodies based on valve rating and connection type.

Direct Sales Office Locations

Direct Sales Office Locations

Contact information for direct sales offices worldwide for Baker Hughes.

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