EasyManua.ls Logo

Baker GRUDGEBOX User Manual

Baker GRUDGEBOX
30 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
PV4-118310
Question and Answer IconNeed help?

Do you have a question about the Baker GRUDGEBOX and is the answer not in the manual?

Baker GRUDGEBOX Specifications

General IconGeneral
BrandBaker
ModelGRUDGEBOX
CategoryMotorcycle Accessories
LanguageEnglish

Summary

ABOUT YOUR NEW GRUDGEBOX

INTRODUCTION

Explains the GrudgeBox's purpose, performance, and design origins for highway cruising.

FITMENT

Lists compatible motorcycle models and model years for the GrudgeBox installation.

BREAK-IN

Provides guidance on initial operation and maintenance intervals for smooth transmission performance.

FLUIDS

Specifies the required transmission fluid type and quantity for optimal performance and longevity.

WARRANTY

Details the warranty period and conditions for the GrudgeBox product.

FEATURES AND GEAR RATIOS

FEATURES

Highlights the key design and performance advantages of the GrudgeBox transmission.

GEAR RATIOS

Compares the GrudgeBox gear ratios with the stock Harley-Davidson transmission ratios.

WHY GRUDGEBOX?

GRUDGEBOX – BEHIND THE NAME

Explains the origin of the 'GrudgeBox' name and the 'Sleeper' door option for anonymity.

WHAT DO I NEED?

REQUIRED PARTS, TOOLS, & REFERENCE MATERIALS

Lists essential tools, materials, and manuals needed for the GrudgeBox installation.

HIGHLY RECOMMENDED ADDITIONAL PART

Recommends replacing the automatic chain tensioner with a Baker Attitude Adjuster.

WHAT'S INCLUDED IN MY KIT?

Gearset and Shift System Components

Details the GrudgeBox gearset, shift system parts, and hardware.

Bearings, Seals, and Gaskets

Lists bearings, spacers, seals, and gaskets for transmission assembly.

Installation Tools

Lists specialized tools for bearing installation.

Emblems and Covers

Lists side cover emblem and other related items.

BEARING DOOR EXPLODED VIEW

BEARING DOOR PARTS LIST

GEARSET EXPLODED VIEW

GEARSET PARTS LIST

TAPERED BEARING EXPLODED VIEW AND PARTS LIST

SHIFT SYSTEM EXPLODED VIEW AND PARTS LIST

BEFORE INSTALLING YOUR GRUDGEBOX

BEFORE YOU BEGIN

Advises on pre-installation checks of related powertrain components for optimal performance.

TORQUE SPECIFICATIONS

Lists torque values and threadlocker recommendations for various fasteners.

STOCK COMPONENT REMOVAL

Guides on removing stock transmission components, referencing the service manual.

BERT TIPS

Provides specific tips for removing the comp sprocket bolt and dipstick.

TRANSMISSION CASE PREPARATION

Details the cleaning process for the transmission case before installing new components.

CAUTIONARY NOTE

Warns about incorrect countershaft cup bearing installation methods and tool usage.

YOUTUBE CHANNEL RECOMMENDATION

Encourages watching a YouTube video tutorial for installation guidance.

INSTALLING THE TAPERED BEARING ADAPTER

TAPERED BEARING ADAPTER INSTALLATION

Step-by-step instructions for installing the tapered bearing adapter using special tools.

HEATING THE TRANSMISSION CASE

Explains the need to heat the transmission case and bearing bore for proper installation.

BERT TIP: CASE HEATING

Offers advice on restoring powdercoat discoloration after heating the case.

SEATING THE ADAPTER AND RETAINING RING

Guides on seating the adapter and installing the beveled retaining ring correctly.

INSTALLING THE C/S BEARING & MAIN DRIVE GEAR

COUNTERSHAFT BEARING INSTALLATION

Instructions for installing the new countershaft bearing after the adapter is in place.

MAIN DRIVE GEAR PREPARATION

Details preparing the main drive gear, its O-ring, and spacers with transmission fluid.

INSTALLING THE MAIN DRIVE GEAR

MAIN DRIVE GEAR INSTALLATION PROCEDURE

Guides on using tools, sliding the gear, and pressing it into the case.

BERT TIP: MAIN DRIVE GEAR PRESSURE

Warns about applying pressure correctly to avoid damaging bearing races.

CHECKING AXIAL END PLAY

Explains checking axial end play using a dial indicator and the acceptable range.

END PLAY ADJUSTMENT

Provides instructions for adjusting end play if the setup is too tight or too loose.

INSTALLING THE GEARSET

SHIFTER PAWL INSTALLATION

Instructions for reinstalling the shifter pawl, seal, washer, and retaining ring.

GEARSET INSTALLATION PREPARATION

Guides on preparing the transmission case and lubricating gearset components.

GEARSET INSTALLATION AND FASTENING

Details installing the gearset, torquing bearing door bolts, and removing protective caps.

SPEED SENSOR AND SIDE COVER REINSTALLATION

Guides on reinstalling the speed sensor with spacer and re-attaching the side cover.

DRIVE PULLEY/SPROCKET INSTALLATION

Instructs on re-installing the drive pulley or sprocket onto the main drive gear.

FINISH LINE

FINAL ASSEMBLY AND CHECKS

Final assembly steps: top cover, primary, exhaust, linkage, and fluid filling.

SPEEDOMETER, GEAR INDICATOR, AND CRUISE CONTROL ADJUSTMENTS

Explains how GrudgeBox gear ratios affect speedometer, gear indicator, and cruise control.

ECM RE-FLASH VALUES

Lists specific values for ECM re-flash for Dynojet Power Vision.

WIRING DIAGRAM FOR IGNITION KILL SHIFT DRUMS

WIRING DIAGRAM FOR IGNITION KILL SHIFT DRUMS

Details the wiring connections for ignition kill, neutral switch, and optional toggle switch.

TERMS & CONDITIONS

ORDERS

Outlines payment methods, shipping policies, and order processing.

CUSTOMER SUPPORT

Provides contact information for installation and service inquiries.

LIMITED WARRANTY

Details warranty coverage, limitations, and procedures for claims.

RETURNS AND EXCHANGES

Explains the process for returning or exchanging merchandise.

ADDITIONAL WARRANTY PROVISIONS

Lists exclusions and specific conditions that may void the warranty.

DISCLAIMER

States disclaimers regarding trademarks, product suitability, and liability.

TRANSMISSION OIL CHANGE LOG

GENERAL MAINTENANCE LOG