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Band-it S03869 - User Manual

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BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Document # PO6788 rev. D
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
www.BAND-IT-IDEX.com
Page 1 of 2
S03869 - BAND-IT
Center Punch Tool
Operating
Manual
1.
Tool is designed specifically for 3/8” and 5/8”
center punch clamps only. Insert clamp in tool and
then insert wrench assembly. If you prefer, install
wrench assembly before clamp is inserted. Slot must
be aligned with clamp tail.
2.
Start “pumping” ratchet wrench forward until proper
tension has been applied.
3.
Place punch on clamp and while holding
tension with ratchet wrench, lock clamp by striking
punch once or more with hammer, depending on
object being clamped.
4.
While holding tension with wrench, pivot tool up
against buckle, then backward several times to
break off clamp tail.
5.
To loosen clamp tail, wind ratchet wrench until
tail is free. Remove ratchet wrench assembly and
clamp tail. Caution: Clamp tail may spring back
once released from tool nose.
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Summary

BAND-IT Center Punch Tool Operation Guide

Tool Setup and Clamp Insertion

Insert 3/8" or 5/8" center punch clamp into tool, aligning slot with clamp tail. Insert wrench assembly.

Applying Tension with Ratchet Wrench

Pump the ratchet wrench forward until the desired tension is achieved on the clamp.

Locking the Clamp

Hold tension with the wrench and strike the punch with a hammer to lock the clamp.

Breaking Off Clamp Tail

Pivot the tool up and backward against the buckle to break off the clamp tail.

Loosening and Removing Clamp Tail

Wind the ratchet wrench to loosen the clamp tail, then remove the wrench and tail.

Repair Parts and Warranty Information

S038 Center Punch Tool Parts List

Details the item numbers, part numbers, and descriptions for the S038 Center Punch Tool.

Warranty Information Access

Provides guidance on accessing warranty details via the company website.

Overview

The BAND-IT S03869 - BAND-IT Center Punch Tool is a specialized device designed for the secure application of 3/8" and 5/8" center punch clamps. This tool is manufactured by BAND-IT-IDEX, Inc., a unit of IDEX Corporation, and is specifically engineered to provide reliable tensioning and locking of these particular clamp types. The manual, Document # PO6788 rev. D, provides comprehensive instructions for its operation and maintenance.

Function Description:

The primary function of the BAND-IT Center Punch Tool is to tension, lock, and then break off the tail of 3/8" and 5/8" center punch clamps. This process ensures that the clamp is securely fastened around an object, providing a strong and durable connection. The tool achieves this through a multi-step operation involving a winding mandrel assembly and a punch holder assembly, which work in conjunction with a ratchet wrench and a hammer.

Usage Features:

The operation of the BAND-IT Center Punch Tool is detailed in a five-step process, emphasizing precision and proper technique for optimal results:

  1. Clamp and Wrench Insertion: The tool is specifically designed for 3/8" and 5/8" center punch clamps. The initial step involves inserting the clamp into the tool. Following this, the wrench assembly is inserted. Users have the option to install the wrench assembly before inserting the clamp if preferred. A critical detail is ensuring that the slot in the tool is correctly aligned with the clamp tail to facilitate proper engagement and tensioning. The manual also includes a safety reminder to wear safety goggles during operation.

  2. Tensioning: Once the clamp and wrench are in place, the user begins "pumping" the ratchet wrench forward. This action progressively applies tension to the clamp. The process continues until the desired or proper tension has been achieved, ensuring the clamp is snug around the object.

  3. Locking the Clamp: With the tension maintained by the ratchet wrench, the next step involves locking the clamp. This is accomplished by placing the punch on the clamp and striking it with a hammer. The number of strikes required may vary depending on the specific object being clamped, indicating a degree of flexibility in application based on material and desired security.

  4. Breaking Off the Clamp Tail: After the clamp is locked, the tool is used to break off the excess clamp tail. While still holding tension with the wrench, the user pivots the tool upwards against the buckle. Subsequently, the tool is pivoted backward several times. This repeated pivoting action effectively severs the clamp tail, leaving a clean and secure installation.

  5. Loosening and Removing the Clamp Tail: To release the clamp tail from the tool, the ratchet wrench is wound until the tail is free. Once the tail is loose, the ratchet wrench assembly and the clamp tail can be removed. A crucial caution is provided: the clamp tail may spring back once released from the tool nose, highlighting a potential safety consideration during removal.

Maintenance Features:

The manual includes a "Repair Parts List" for the S038 Center Punch Tool, which is essential for maintaining the tool's functionality and extending its lifespan. The list identifies two key components:

  • J02786 - WINDING MANDREL ASSEMBLY:* This component is critical for the tensioning process, as it engages with the clamp to apply force. Its proper functioning is vital for achieving the correct clamp tension.
  • S20288 - PUNCH HOLDER ASSEMBLY: This assembly is responsible for holding the punch that locks the clamp. Its integrity ensures that the locking mechanism works effectively.

The asterisk next to the part number for the Winding Mandrel Assembly indicates that "REPAIR PARTS MAY APPEAR DIFFERENT THAN ILLUSTRATED." This note suggests that while the function remains the same, the visual appearance of replacement parts might vary from the diagrams in the manual.

For further information regarding warranty, users are directed to the BAND-IT-IDEX website: http://www.band-it-idex.com/warranty.html. This online resource provides detailed warranty terms and conditions, which are important for users to understand regarding repairs and replacements.

Technical Specifications (Implied):

While explicit technical specifications like material composition or dimensions are not provided in the manual, several key characteristics can be inferred:

  • Clamp Compatibility: The tool is specifically designed for 3/8" and 5/8" center punch clamps. This precise compatibility ensures optimal performance and prevents misuse with incompatible clamp sizes or types.
  • Durability: Given its industrial application and the need to withstand repeated tensioning, punching, and breaking actions, the tool is expected to be constructed from robust and durable materials.
  • Ergonomics: Although not explicitly stated, the design implies a certain level of ergonomic consideration to facilitate manual operation with a ratchet wrench and hammer.
  • Precision: The multi-step process and the need for proper alignment suggest that the tool is engineered for precision to ensure secure and consistent clamp installations.

The BAND-IT S03869 - BAND-IT Center Punch Tool is a specialized, robust, and precisely engineered device for applying specific types of clamps. Its detailed operational instructions and clear repair parts list underscore its design for reliable performance and maintainability in demanding applications.

Band-it S03869 Specifications

General IconGeneral
BrandBand-it
ModelS03869
CategoryTools
LanguageEnglish

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