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Banner XS26-2 Series User Manual

Banner XS26-2 Series
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XS/SC26-2 and SC10-2 Safety Controllers
Instruction Manual
Original Instructions
174868 Rev. P
26 April 2019
©
Banner Engineering Corp. All rights reserved
174868

Table of Contents

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Banner XS26-2 Series Specifications

General IconGeneral
BrandBanner
ModelXS26-2 Series
CategoryController
LanguageEnglish

Summary

About This Document

Important - Read This Before Proceeding

User responsibility and importance of reading the manual before proceeding with device installation and operation.

Use of Warnings and Cautions

Defines signal words and alert symbols used throughout the document for hazardous situations.

EU Declaration of Conformity (DoC)

Declares conformity with Machinery Directive and EMC Directive for specified Banner products.

Product Description

Terms Used in this Manual

Defines key terms used in the manual for Safety Controllers and related products.

Software Overview

Describes the Banner Safety Controller Software application for design, testing, and diagnostics.

USB Connections

Explains the use of the micro USB port for connecting to a PC for configuration and monitoring.

Ethernet Connections

Details Ethernet connections for network communication with Safety Controllers.

Internal Logic

Explains the Safety Controller's internal logic for safety outputs and available logic/function blocks.

Password Overview

Outlines the requirement for passwords for configuration confirmation and access.

SC-XM2/3 Drive and SC-XMP2 Programming Tool

Describes the use of SC-XM2/3 drives and SC-XMP2 tool for storing and writing configurations.

XS/SC26-2 Overview

XS/SC26-2 Models

Lists and describes the available XS/SC26-2 Base Models and I/O Expansion Modules.

XS/SC26-2 Features and Indicators

Identifies and locates key features and indicators on the XS/SC26-2 Base Controller.

XS/SC26-2 Using FID 1 and FID 2 Safety Controllers

Explains Feature ID (FID) and compatibility considerations for FID 1 and FID 2 XS26 Base Modules.

Input and Output Connections

Details the input and output connection capabilities of the XS/SC26-2.

XS/SC26-2 Safety and Non-Safety Input Devices

Details the 26 input terminals on the Base Controller for monitoring safety and non-safety devices.

XS/SC26-2 Safety Outputs

Describes the two independently controlled solid-state safety outputs and expansion capabilities.

XS/SC26-2 Status Outputs and Virtual Status Outputs

Explains the use of convertible I/Os as status outputs and virtual status outputs for communication.

XS/SC26-2 Automatic Terminal Optimization (ATO) Feature

Describes the ATO feature that automatically combines I/O terminals for devices requiring test pulses.

SC10-2 Overview

SC10-2 Models

Lists the available SC10-2 models and their descriptions.

SC10-2 Features and Indicators

Identifies key features and indicators on the SC10-2 Safety Controller.

SC10-2 FID

Explains Feature ID (FID) and notes that SC10-2 Safety Controllers are FID 1.

SC10-2 Safety and Non-Safety Input Devices

Details the 10 input terminals on the SC10-2 for monitoring safety and non-safety devices.

SC10-2 Safety Relay Outputs

Describes the two isolated redundant relay outputs with three N.O. sets of contacts each.

SC10-2 Status Outputs and Virtual Status Outputs

Explains the use of convertible I/Os as status outputs and virtual status outputs for network communication.

SC10-2 Automatic Terminal Optimization (ATO) Feature with External Terminal Blocks (ETB)

Describes the ATO feature with ETBs for expanding inputs and optimizing terminal assignments.

Specifications and Requirements

XS/SC26-2 Specifications

Lists detailed specifications for XS/SC26-2 Base Controller and Expansion Modules, including environmental and electrical ratings.

SC10-2 Specifications

Lists detailed specifications for SC10-2 Safety Controller, including power, inputs, outputs, and network interface.

Dimensions

Provides dimensional drawings and measurements for XS/SC26-2 Base Module, Expansion Module, and SC10-2.

PC Requirements

Lists the minimum system requirements for PC hardware and software to use the Safety Controller.

System Installation

Installing the Software

Provides step-by-step instructions for downloading and installing the Banner Safety Controller Software.

Installing the Safety Controller

Details the procedure for physically installing the Safety Controller hardware.

Mounting Instructions

Details how to mount the Safety Controller onto a DIN-rail track, including orientation for cooling.

Installation Considerations

Appropriate Application

Emphasizes that the Safety Controller is complementary and requires proper application and installation.

XS/SC26-2 Applications

Lists various applications where the XS/SC26-2 Safety Controller can be used, with examples.

SC10-2 Applications

Lists applications suitable for the SC10-2 Safety Controller, typically for machines using two safety relay modules.

Safety Input Devices

Explains how the Safety Controller monitors safety input devices and how faults are handled.

Safety Circuit Integrity and ISO 13849-1 Safety Circuit Principles

Discusses safety circuit integrity levels (Categories, PLs) and principles per ISO 13849-1.

Safety Input Device Properties

Covers properties of safety input devices, including reset logic and connecting devices.

Safety Input Device Options

Presents a guide to safety categories for various input device circuits.

Emergency Stop Push Buttons

Details the use and requirements for monitoring E-stop push buttons with the Safety Controller.

Rope (Cable) Pull

Describes rope pull emergency stop switches, their requirements, and installation guidelines.

Enabling Device

Defines enabling devices and their function in controlling machine operation during hazardous periods.

Protective (Safety) Stop

Explains the Protective Stop function for orderly cessation of motion for safeguarding.

Interlocked Guard or Gate

Covers general requirements for installing interlocked guards and gates for safeguarding.

Optical Sensor

Describes the use of optical sensors for detection and their requirements when used as safeguarding devices.

Two-Hand Control

Details the use of the Safety Controller for two-hand control and its functional requirements.

Two-Hand Control Safety Distance (Minimum Distance)

Provides formulas and guidance for calculating the minimum safety distance for two-hand controls.

Safety Mat

Explains the use of safety mats and safety edges as inputs, their connection, and monitoring.

Safety Mat Requirements

Lists minimum requirements for four-wire safety mat sensor design, construction, and installation.

Safety Mat Safety Distance (Minimum Distance)

Provides formulas for calculating safety distance for safety mats based on U.S. and European standards.

Muting Sensor

Describes muting sensors and their role in temporarily suspending safety input signals.

Bypass Switch

Explains the function and requirements of a safety device bypass switch.

Adjustable Valve Monitoring (AVM) Function

Describes the AVM function for monitoring devices controlled by safety outputs for proper response.

Non-Safety Input Devices

Manual Reset Input

Explains how the manual reset input can be configured for various reset functions.

Virtual Non-Safety Input Devices (XS/SC26-2 FID 2 Only and SC10-2)

Virtual Manual Reset and Cancel Delay (RCD) Sequence

Describes the virtual reset solution for deliberate action and the implementation of virtual cancel delay.

Virtual Cancel Off-Delay Timing

Illustrates timing diagrams for virtual cancel off-delay functions.

Virtual ON/OFF and Mute Enable

Explains the virtual ON/OFF function and the virtual mute enable function.

Safety Outputs

XS/SC26-2 Solid-State Safety Outputs

Details the XS/SC26-2 solid-state safety outputs, their monitoring, and application categories.

Safety Relay Outputs

Describes the XS/SC26-2 expansion safety relay modules and SC10-2 isolated redundant relay outputs.

EDM and FSD Hookup

Explains External Device Monitoring (EDM) and its use for monitoring FSDs and MPCEs.

Generic XS/SC26-2 Hookup: Safety Output with EDM

Provides a generic wiring diagram for XS/SC26-2 hookup of safety output with EDM.

Generic XS/SC26-2 Hookup: Safety Relay Output (Dual-Channel) with EDM

Shows a generic wiring diagram for XS/SC26-2 safety relay output hookup with EDM.

Status Outputs

Status Output Signal Conventions

Details the selectable signal conventions (PNP On/Off) for status outputs.

Status Output Functionality

Lists and describes the various functions that status outputs can be configured to perform.

Virtual Status Outputs

Explains virtual status outputs and their configuration for network communication.

Getting Started

Creating a Configuration

Outlines the steps required to create, confirm, and write a configuration to the Safety Controller.

Adding Inputs and Status Outputs

Guides on adding Safety/Non-Safety Inputs and Status Outputs using the Software's Equipment and Functional View tabs.

Adding Safety and Non-Safety Inputs

Illustrates how to add Safety and Non-Safety inputs using the Add Equipment dialog.

Adding Status Outputs

Guides on adding status monitoring outputs using the Add Equipment dialog.

Designing the Control Logic

Explains how to design control logic by adding inputs, logic blocks, and function blocks.

Saving and Confirming a Configuration

Details the process of saving a configuration project and confirming it before sending to the controller.

Notes on Confirming or Writing a Configuration to a Configured SC10-2

Provides notes on how user settings and passwords affect configuration confirmation and writing.

XS/SC26-2 Sample Configuration

Describes a sample configuration for a robotic palletizer application using XS/SC26-2.

Software

Abbreviations

Lists and defines abbreviations used in the software and manual.

Software Overview

Provides an overview of the Banner Safety Controller Software interface and its main components.

Project Settings

Explains how to set up project details for easier differentiation of configurations.

Equipment Tab

Describes the Equipment tab for selecting base models, adding modules, and input devices.

Functional View Tab

Explains the Functional View tab for creating control logic and its navigation tools.

Logic Blocks

Details the Boolean logic blocks (AND, OR, NAND, NOR, XOR, RS Flip-Flop) used for functional relationships.

Function Blocks

Lists and describes common function blocks (Bypass, Delay) providing built-in functionality.

Delay Block (XS/SC26-2 FID 2 Only and SC10-2)

Explains the Delay Block for user-configurable ON or OFF delays up to 5 minutes.

Enabling Device Block

Describes the Enabling Device Block and its connection to output blocks for operator control.

Latch Reset Block

Details the Latch Reset Block for enabling/disabling latch reset functions and managing output states.

Muting Block

Explains the Muting Block, its function types, and bypass/override modes.

Two-Hand Control Block

Describes the Two-Hand Control Block and its connection requirements for THC functionality.

Wiring Diagram Tab

Shows terminal assignments and electrical circuits for inputs, outputs, and status outputs for physical connection guidance.

Ladder Logic Tab

Displays a simplified relay logic rendering of the configuration.

Industrial Ethernet Tab

Allows configuration of Virtual Status Outputs and network settings for communication protocols.

Network Settings: Modbus/TCP, Ethernet/IP, PCCC

Details network settings for Modbus/TCP, Ethernet/IP, and PCCC protocols.

Network Settings: PROFINET (XS/SC26-2 FID 2 Only and SC10-2)

Details network settings for PROFINET protocol on XS/SC26-2 FID 2 and SC10-2.

EtherNet/IP Assembly Objects

Lists EtherNet/IP assembly objects for input/output data and configuration assembly object.

Industrial Ethernet: Table Row and Column Descriptions

Describes table rows and columns for register maps and fault log support tables.

Fault Log Support Tables

Provides Modbus/TCP and PCCC fault log support tables with data types and starting registers.

Configuration Summary Tab

Displays detailed information about configured items and response times in text format.

Print Options

Outlines options for printing configuration views to PDF or a printer.

XS26-2 Password Manager

Explains the XS26-2 Password Manager for managing user access levels and passwords.

SC10-2 Password Manager

Explains the SC10-2 Password Manager for managing user access levels and passwords.

Viewing and Importing Controller Data

Describes how to view and import controller data like settings and wiring diagrams.

Live Mode

Explains Live Mode for monitoring real-time status, inputs, outputs, and fault information.

Simulation Mode

Details the Simulation Mode for testing configurations without live hardware, including speed and step interval settings.

Timed Action Mode

Illustrates element states in Simulation Mode, particularly those in delay action modes.

Reference Signals

Explains the use of Reference Signals to represent states of outputs, inputs, or blocks for controlling other outputs.

XS/SC26-2 Onboard Interface

XS/SC26-2 Configuration Mode

Describes how to enter Configuration Mode to copy or write configurations to/from SC-XM2/3 drives.

System Checkout

Schedule of Required Checkouts

Outlines the schedule for required checkouts: initial setup, commissioning, periodic, and daily operational checks.

Commissioning Checkout Procedure

Details the procedure for commissioning checkout before placing the safeguarded machine into service.

Verifying System Operation

Explains how to verify system operation by checking inputs, outputs, and LED status.

Initial Setup, Commissioning, and Periodic Checkout Procedures

Covers initial setup, commissioning, and periodic checkout procedures for verifying system functionality.

Safety Input Device Operation (E-stop, Rope Pull, Optical Sensor, Safety Mat, Protective Stop)

Details the operation verification of various safety input devices and their associated outputs.

Mute Function with Power-Up Operation (not applicable for Two-Hand Control)

Explains how to test mute function with power-up operation.

Mute Function with Mute-Dependent Override

Guides on testing mute function with mute-dependent override.

Mute Function with Bypass

Details testing the mute function with bypass enabled.

Enabling Device Function—With Jog feature on the Secondary Output

Explains how to verify the Enabling Device function with a jog feature on the secondary output.

Status and Operating Information

XS/SC26-2 LED Status

Provides a table detailing the meaning of various LED indicators on the XS/SC26-2 Safety Controller.

SC10-2 LED Status

Provides a table detailing the meaning of various LED indicators on the SC10-2 Safety Controller.

Live Mode Information: Software

Explains how to display real-time information via the Live Mode tab in the Software.

Live Mode Information: Onboard Interface

Describes how to view real-time status via the Safety Controller's onboard display.

Lockout Conditions

Explains lockout conditions and their causes, such as system faults or input/output issues.

Recovering from a Lockout

Provides steps to recover from a lockout condition, including system resets.

SC10-2 Using Automatic Terminal Optimization

SC10-2 Using Automatic Terminal Optimization

Provides an example configuration using the Automatic Terminal Optimization (ATO) feature on the SC10-2.

SC10-2 Example Configuration without Automatic Terminal Optimization

SC10-2 Example Configuration without Automatic Terminal Optimization

Provides an example configuration for the SC10-2 with the ATO feature disabled.

SC10-2 Using the SC-XM3

SC10-2 Using the SC-XM3

Explains how to use the SC-XM3 for quick configuration of multiple SC10-2 controllers.

SC10-2 Reset the Safety Controller to Factory Defaults

Factory Defaults

Lists factory default settings for the Safety Controller and Software.

Troubleshooting

Software: Troubleshooting

Provides troubleshooting steps for common issues with the Safety Controller Software.

Software: Error Codes

Lists error codes encountered when making invalid block connections on the Functional View tab.

Verifying Driver Installation

Guides on how to verify the correct installation of Safety Controller and SC-XMP2 drivers.

Finding and Fixing Faults

Explains how the Safety Controller detects various input, output, and system faults.

XS/SC26-2 Fault Code Table

Lists XS/SC26-2 fault codes, displayed messages, and steps to resolve them.

SC10-2 Fault Code Table

Lists SC10-2 fault codes, fault code descriptions, and steps to resolve them.

Components and Accessories

Replacement Parts and Accessories

Lists replacement parts and accessories for XS/SC26-2 and SC10-2.

Ethernet Cordsets

Lists available Ethernet cordsets with lengths.

Interface Modules

Describes interface modules and their specifications for inputs, outputs, and EDM contacts.

Product Support and Maintenance

Cleaning

Provides instructions for safely cleaning the Safety Controller's enclosure and display.

Repairs and Warranty Service

Advises on contacting Banner Engineering for troubleshooting and warranty service.

Contact Us

Provides contact information for Banner Engineering headquarters and worldwide representatives.

Banner Engineering Corp. Limited Warranty

Outlines the limited warranty terms and conditions for Banner Engineering products.

Banner Engineering Corp. Software Copyright Notice

States the copyright notice and license terms for Banner Engineering software.

Standards and Regulations

Applicable U.S. Standards

Lists applicable U.S. standards relevant to machinery safety and safeguarding.

Applicable OSHA Regulations

Lists applicable OSHA regulations related to machine guarding and hazardous energy control.

Applicable European and International Standards

Lists applicable European and International standards for machinery safety.

Glossary

Automatic Reset

Defines automatic reset as an output operation where the safety output turns on when all input devices are in the Run state.

Change of State (COS)

Defines the change of an input signal when it switches between Run-to-Stop or Stop-to-Run states.

Closed-Open Debounce Time

Defines the time to bridge jittery input signals or bouncing contacts to prevent nuisance tripping.

Concurrent (also Concurrency)

Defines a setting where channels must be off simultaneously before turning back on.

Dual-Channel

Defines having redundant signal lines for each safety input or safety output.

Fault

Defines a state where a device cannot perform a required function, possibly due to internal failure.

Manual reset

Defines manual reset as an output operation where the safety output turns on after a manual reset.

Off Signal

Defines the safety output signal when at least one associated input signal changes to the Stop state.

On Signal

Defines the safety output signal when all associated input signals change to the Run state.

Open-Closed Debounce Time

Defines the time to bridge jittery input signals or bouncing contacts to prevent unwanted machine starts.

Pass-Through Hazard

Defines a hazard where personnel may pass through a safeguard and not be detected.

Qualified Person

Defines a person with recognized training and experience to solve problems.

Run Signal

Defines the input signal that causes safety outputs to turn On when associated inputs are in the Run state.

SELV

Defines Separated or Safety Extra-Low Voltage power supply for circuits without earth ground.

Simultaneous (also Simultaneity)

Defines a setting where channels must be off simultaneously and turn back on within 3 seconds of each other.

Single-Channel

Defines having only one signal line for a safety input or safety output.

Start Up Test

Defines testing a device on power up for proper function.

Stop Signal

Defines the input signal that causes safety outputs to turn Off.

System Reset

Defines a reset of safety outputs to turn On after power-up or lockout conditions.

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