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Batco FX1535FL User Manual

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66 pages
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Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512120 R3
Revised: August 2017
Portable Grain Belt Conveyor
S-Drive Field Loader
Operators Manual
This manual applies to the following models:
FX1535FL FX1545FL 1835FL FX2045FL 2435FL
Gas and Electric Drives
Original Instructions

Table of Contents

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Batco FX1535FL Specifications

General IconGeneral
BrandBatco
ModelFX1535FL
CategoryAccessories
LanguageEnglish

Summary

Introduction

Serial Number Location

Record model and serial number for ordering parts or requesting service.

Intended Use and Misuse

Defines acceptable uses and lists prohibited activities for the conveyor.

Safety

Safety Alert Symbols & Signal Words

Explains safety alert symbols, DANGER, WARNING, CAUTION, and NOTICE signal words.

General Safety Practices

Outlines overall responsibilities and practices for safe operation.

Operational Hazards

Covers overhead lines, moving belts, rotating parts, upending, and work area safety.

Equipment & Power Source Safety

Details safety for raising/lowering, winches, towing, drives, and power sources.

Component & Site Safety

Includes tire, battery safety, PPE, and essential safety equipment.

Safety Decals Management

Information on maintaining and understanding safety decals and their locations.

Transport

Transport Safety Procedures

Covers road transport regulations, speed, visibility, and securing the conveyor.

Transport Preparation & Connection

Steps for preparing and securely attaching the conveyor for towing.

Placement

Placement Safety Precautions

Safety precautions to take when positioning the conveyor.

Positioning and Mover Kit Operation

Step-by-step guide for positioning and operating the mover kit.

Winch Operation & Hopper Control

How to operate hand/hydraulic winches and control the hopper cloth.

Conveyor Operating Angles

Guidance on maximum conveying angles for different materials.

Operation

Operation Safety & Start-up

Key safety rules and recommended checks for initial operation.

Model-Specific Operation

Instructions for electric motor and gas engine models.

Performance & Shutdown

Covers belt speed, emergency shutdown, and normal shutdown procedures.

Clean Out & Fertilizer Handling

Procedures for cleaning the conveyor and handling fertilizer.

Storage Preparation

Steps for preparing the conveyor for storage.

Maintenance

Maintenance Safety & Schedule

Essential safety precautions and an overview of maintenance tasks.

Visual Inspection & Lubrication

Checklist for visual inspection and guidelines for lubrication.

Gearbox & Hydraulic System Maintenance

Procedures for checking/changing gearbox oil and inspecting hydraulics.

Belt Tension & Alignment

How to adjust conveyor belt tension and align it correctly.

Roller & Lacing Maintenance

Adjusting rollers, wear blocks, and inspecting/replacing belt lacing.

Belt & Drive Belt Procedures

Replacing conveyor belt, drive belts, and tensioning drive belts.

Wheel Bearings & Winch Service

Repacking wheel bearings and servicing the hand winch.

Pinion Gear Adjustment

How to adjust the pinion gear for proper meshing.

Troubleshooting

Conveyor & Drive System Issues

Common problems, causes, and solutions for conveyor and drive systems.

Mover Kit & Winch Problems

Troubleshooting for mover kit, hydraulic winch, and frame/undercarriage issues.

Specifications

Model Specifications Data

Table detailing model specifications like belt length, weight, and dimensions.

Batco Limited Warranty

Warranty Terms and Conditions

Outlines the terms, conditions, and limitations of the product warranty.

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