EasyManua.ls Logo

Battenfeld UNIROB R8 - User Manual

Default Icon
126 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Operating Manual
UNIROB R8 – UNILOG B2
Version R82GBV00 04/03
Read before using the robot and
keep it near the robot for reference purposes.
Robot - Type R8 / B2 6-10-20
Controller type UNILOG B2
Robot No.: 26358
Model: 2003

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Battenfeld UNIROB R8 and is the answer not in the manual?

Summary

General

1.1 Introduction

Guide to operating manual content and its importance for safe use.

1.2 Use

Specifies the intended use of the robot system and liability for misuse.

1.3 Symbols

Explains safety symbols used in the manual and their meanings.

1.4 Copyright

States copyright ownership and intended use of the manual.

1.5 Confirmation of receipt

Procedure for confirming manual receipt and return.

1.6 Declaration of Conformity

Indicates the location of the Declaration of Conformity.

Safety

2.1 Safety rules

Outlines general safety regulations and user responsibilities for safe operation.

2.1.2 Installation

Details safety precautions for installing the robot system and its components.

2.1.3 Operation and maintenance

Provides safety guidelines for operating and maintaining the robot system.

2.1.4 Safety - Personnel

Focuses on safety requirements and responsibilities for personnel involved with the system.

2.1.5 Safety regulations - Pneumatic system

Specific safety rules for pneumatic systems in the robot.

2.1.6 Safety regulations - Electrical system

Specific safety rules for electrical systems in the robot.

Specifications

3.1 UNIROB B2 Industrial robot

General description of the UNIROB B2 industrial robot.

3.1.1 Kinematics

Describes the kinematic structure and axes of the UNIROB B2 robot.

3.2 Robot axis definitions

Defines the cartesian coordinate system and axes used for the robot.

3.3 Performance data; Mechanical interfaces; Technical features

Details performance specifications, interfaces, and technical features of the robot.

3.3.1 Linear axes (main axes) Main axis paths - Axis lengths

Specifies paths and lengths for the main linear axes of the robot.

3.4 Pneumatic system

Explains the pneumatic system components and their functions.

3.5 Guideways on main axes

Describes the guideways used on the robot's main axes.

3.6 Motors; Gearing

Details the motors and gearing mechanisms used in the robot.

3.7 Drive elements on main axes

Explains the drive elements for the robot's main axes.

3.8 Mechanical interface

Describes the mechanical interface for attaching tools or grippers.

3.9 R8;B2 robot options

Lists available options for the R8/B2 robot.

3.10 EUROMAP 12

Information related to the EUROMAP 12 standard interface.

Transport - Installation

4.1 General

General guidelines for unpacking, checking, and preparing the robot for installation.

4.1.1 Storage

Instructions for storing the robot system.

4.1.2 Unloading

Procedures and safety warnings for unloading the robot system.

4.1.3 Securing devices

Instructions for removing and reattaching securing devices during transport.

4.1.4 Crane transportation

Guidelines for transporting the robot using a crane.

4.1.5 Transport weight

Table showing transport weights for different robot models.

4.1.6 Injection moulding machine assembly

Safety instructions for assembling the robot with an injection moulding machine.

4.1.7 Installation layout

Refers to diagrams specifying space requirements for installation.

4.1.8 External stand

Guidelines for positioning the robot using external stands.

4.1.9 Removing protective coatings

Instructions for removing protective agents from robot parts.

4.2 Connecting to the power supply

Procedures for connecting the robot system to the power supply.

4.3 Commissioning

Key steps for activating electrical systems during initial setup.

4.3.1 Connecting to the power supply

Detailed steps for connecting the power supply to the robot.

4.3.2 Harting connector

Information about the Harting connector and its pin assignments.

4.3.3 Lubrication points

Guidance on checking lubrication points before commissioning.

4.3.4 Compressed air supply

Instructions for connecting and adjusting the compressed air supply.

4.3.5 Activate main switch

Steps for activating the main switch to start the control system.

4.3.6 EMERGENCY STOP test

Procedure for testing the Emergency Stop functionality.

4.3.7 Power ON

Steps to power on the robot system after checks.

Assembly and Operation

5.1 Modules

Lists the main modules of the robot system.

5.2 Pneumatic system

Details the pneumatic system, its components, and functions.

5.2.1 Directional control valves

Explains the function of directional control valves in the pneumatic system.

5.2.2 Vacuum suction nozzle

Describes the vacuum suction nozzle and its operation.

5.2.3 Maintenance unit

Describes the compressed air maintenance unit and its function.

5.3 Electrical systems

Overview of the electrical systems, including motors and control cabinets.

5.3.1 Electric motors

Details the electric motors and servo boosters used for robot axes.

5.3.2 Control cabinet

Describes the control cabinet and its internal components and connections.

5.3.3 Terminal box 1

Information about terminal box 1, its contents, and LED indicators.

5.3.4 Terminal box 2

Information about terminal box 2 and its connected components.

5.4 Unirob B2 controller

Overview of the Unirob B2 controller and its user-friendly operation.

5.4.1 Manual Control Device (MCD)

Details the components and functions of the Manual Control Device (MCD).

5.4.2 PCS General

Describes the CP476 central unit, its features, and system bus.

5.4.3 CP476 status display

Explains the status display LEDs on the CP476 controller.

5.4.4 CAN CP476 node number switch

How to adjust the CAN node number using HEX switches.

5.4.5 Digital Input;Output module

Details the digital input/output module and its features.

5.5 B2 Handbook

Introduction to the B2 Handbook for controller operations.

5.5.1 Manual Control Device (MCD) - Key functions

Explains key functions and buttons of the Manual Control Device (MCD).

5.5.2 Start-up display

Describes the information shown on the MCD display during controller activation.

5.5.3 Status pages

Explains how to view axis and program status pages on the MCD.

5.5.4 Teach, Edit, Save, Load, Delete, Print programs

Procedures for teaching, editing, saving, loading, deleting, and printing programs.

5.5.5 Creating token programs

Guide to creating automatic programs using token commands.

5.5.5.1 Token commands: Gripper (GRP), Robot (ROB), Injection Moulding Machine (IMM)

Specific token commands for controlling grippers, robots, and IMMs.

5.5.5.2 PCS token commands

Details PCS token commands for jumps, delays, and conditional logic.

5.5.5.3 Token commands for additional devices

Using token commands for peripheral and conveyor interfaces.

5.5.5.4 Palletising program

How to create and configure palletising programs.

5.5.6 Examples of programs

Provides examples of standard removal and palletising programs.

5.5.7 Lock areas

Defines lock areas to provide software backup for mechanical functions.

5.5.8 Error messages

Lists and explains ACOPOS and PCS error messages and their remedies.

Operation

6.1 Commissioning

Step-by-step guide for commissioning the robot system.

Activating the main switch

Instructions for activating the main switch and initial system checks.

Enter your password

Procedure for entering the password to access system functions.

6.2 Referencing

Process of referencing servo axes to obtain an accurate zero position.

Press MAN button

Instruction to switch the robot to Manual mode.

Use the arrow buttons

How to use arrow buttons to move axes during referencing.

6.3 Manual operation

Guide to operating the robot system in manual mode.

6.4 Single step mode

Explains how to execute programs in single step mode for testing.

Status displays

How to read status displays for axis positions and program progress.

6.5 Automatic mode

Instructions for starting and operating the robot in automatic mode.

6.6 Stopping the program

How to stop a program using the Pstop function or exiting modes.

6.7 Automatic mode STOP

How to stop the automatic program using the STOP button.

6.8 EMERGENCY STOP

Procedure for activating and resetting the emergency stop function.

Maintenance

7.1 General

General guidelines and importance of careful installation and maintenance.

7.2 Transport, Storage and Waste Disposal

Guidelines for transporting, storing, and disposing of system components.

7.3 Electrical systems

Safety regulations for electrical system work.

7.3.1 Electro-mechanical limit switches

Checks and adjustments for electro-mechanical limit switches.

7.3.2 Proximity switches

Checks and adjustments for proximity switches.

7.3.3 Indicator lights

Replacement of defective indicator lights.

7.3.4 Control cabinet

Maintenance and checks for the control cabinet.

7.3.5 Battery change

Procedure and precautions for changing the controller battery.

7.4 Pneumatic system

Maintenance and checks for the pneumatic system.

7.4.1 Compressed air servicing unit

Maintenance of the compressed air servicing unit.

7.4.2 Pneumatic connections

Checking pneumatic connections for tightness.

7.4.3 Pneumatic C-axis

Maintenance and specifications for the pneumatic C-axis.

7.4.3.1 Settings C - axis (tilting)

How to adjust the C-axis swivel angle and speed.

7.4.4 Pneumatic B-axis

Maintenance and specifications for the pneumatic B-axis.

7.4.4.1 Settings: B - axis (swivel)

How to adjust the B-axis swivel angle and speed.

7.4.5 Pneumatic installation components

Checks for pneumatic hoses and connectors.

7.4.6 Sound absorbers

Maintenance of sound absorbers in vacuum systems.

7.5 Linear axis guideways

Maintenance and replacement procedures for linear axis guideways.

7.5.1 X,Y and Z axis greasing points

Identifies greasing points for the X, Y, and Z axes.

7.6 Drive units

Maintenance of drive units, including belts and gears.

7.6.1 Belts

Maintenance and checks for toothed belts.

7.6.1.1 Belt tension - X, Y, Z axes

How to adjust belt tension on the X, Y, and Z axes.

7.6.1.2 X and Z axis belt drive

Adjusting the belt drive for X and Z axes.

7.6.1.3 Toothed belt replacement

Procedure for replacing damaged toothed belts.

7.6.1.4 Noise

Explains belt noise and how to mitigate it.

7.6.2 Gears

Maintenance of axis gears.

7.7 Power guide chains

Maintenance and checks for power guide chains.

7.8 Maintenance catalogue

A catalogue of recommended maintenance items and intervals.

Spare parts; Diagrams

8.0 Spare parts; Diagrams

Introduction to the spare parts and diagrams section.

Customer Service

9.0 Customer Service

Introduction to customer service contacts and agencies.

9.1 General

Contains contact addresses for customer service partners and agencies.

Battenfeld UNIROB R8 Specifications

General IconGeneral
ManufacturerBattenfeld
ModelUNIROB R8
Payload8 kg
Repeatability±0.05 mm
Protection classIP54

Related product manuals