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POSEIDON PE 250-TB
Bauer POSEIDON PE 250-TB User Manual
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2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Preface
9
Contact Data BAUER KOMPRESSOREN
9
About this Manual
10
Manufacturer's Details
9
Contents of this Manual
10
Purpose of this Manual
10
Target Groups of this Manual
10
Symbols Used
11
About this Product
12
Application
12
Identifying the Product
12
Scope of Supply
12
Equipment
13
Variants
13
Applied Standards
14
2 For Your Safety
15
Options
14
Improper Use
15
Intended Usage
15
Display and Meaning of Warnings
16
Hazard Classes
16
Structure of the Warnings
16
Danger Warnings on the Machine
17
Product Safety
18
Fundamental Safety Information
18
Safety Instructions Regarding Transport and Loading Work
19
Safety Information Regarding Operation
20
Safety Instructions Regarding Cleaning
21
Safety Instructions Regarding Maintenance, Service and Repairs
21
Particular Dangers
22
Instructions Regarding Emergency
23
Behaviour in Case of Faults and Emergencies
23
Organisational Duties
24
Duties of the Operating Company
24
Personnel Selection and Qualification
25
Duties of the Personnel
26
Safety Regulations
27
Structure and Function
29
3 Product Description
29
Structure
29
Function Schematic
33
Functional Principle
34
Display Elements
36
Control System
36
B-TIMER Display and Operating Elements
37
B-SECURUS Monitoring Device
38
Control Elements
39
Control System
39
Filling Equipment
40
Operating Modes
40
Manual
40
Semi-Automatic
40
4 Technical Data
41
Technical Data Compressor Unit
41
Technical Data PE 200-TB
41
Technical Data PE 200-TE
43
Technical Data PE 250-TB
44
Technical Data PE 250-TE
45
Technical Data PE 300-TB
46
Technical Data PE 300-TE
47
Technical Data Compressor Block
48
Technical Data Compressor Block IK120
48
Technical Data Filter System
49
Technical Data about the Filter System P21
49
Technical Data Filter System P31
49
Technical Data Filter System P41
50
Technical Data Motor
50
Transport
51
5 Transport and Storage
51
Checking the Cargo
51
Preparing for Transport
51
Transport
52
Storage and Preservation
53
Preparing for Preservation
53
Selecting the Storage Location
53
Inspecting the Unit During Storage
54
6 Installation
55
Preservation
54
Preparing the Installation Site
55
Installing the Unit
56
Electrical Connection of the Unit
58
Having the Unit Accepted
59
7 Commissioning and Operation
61
Checks before each Commissioning
61
Starting up the Unit
61
Commissioning the Unit for the First Time
62
Commissioning the Unit after Longer Downtimes
64
Checking the Direction of Rotation of the Motor
65
Preparing for the Operation with B-TIMER
66
Operation
67
Switching on the Unit
68
Monitoring Operation
69
Switching the Unit off
69
Behaviour in Case of Emergency
70
Operating the B-TIMER
71
Filling Operation
75
8 Troubleshooting
79
Fault Finding and Fault Correction
79
Fault Finding in Compressor Block
79
Fault Finding in Drive Motor
79
Fault Finding in Automatic Condensate Drain
80
Fault Finding in Electrical Control System
81
Error Display B-TIMER
81
Bolt Torques
84
Bolt Tightening Sequence
85
Lubricant
85
Lubrication Oil
86
Adhesive and Sealant
88
Test Medium
88
Filter Cartridges
89
Maintenance Activities - Lubricating Oil System
90
Checking the Oil Level
90
Oil Change
91
Changing the Oil Type
94
Venting the Oil Pump
95
Maintenance Activities - Intake Section
96
Replacing the Suction Filter
96
Maintenance Activities Filter System
97
General Maintenance Advices
97
Checking the Load Cycles
98
Pressurising the Unit
99
Determine the Cartridge Service Life
100
Changing the Cartridge of the Purifier
103
Maintenance Activities Pressure Retention Valve
106
Checking the Pressure Retention Valve
106
Adjusting the Pressure Retention Valve
106
Maintenance Activities for Filling Equipment
107
Check Filling Hoses
107
Maintaining the Filling Valves
108
Maintenance Activities Safety Valves
109
Checking the Blow-Off Pressure
109
Maintenance Activities Pressure Gauge
110
Maintenance Activities - Intake Valves and Pressure Valves
111
9 Maintenance
83
Evidence of Maintenance
83
Maintenance Table
83
Resources for Maintenance and Repairs
84
Replacing the Suction Valves and Pressure Valves
111
Maintenance Activities - Automatic Condensate Drain
112
Servicing the Suction Valves and Pressure Valves
111
Check Function of the Automatic Condensate Drain
112
Adjusting the Timer
113
Maintenance Activities Electrical System
115
Maintaining the Electrical Control Systems
115
Adjusting the Final Pressure Switch
116
Replace the Battery of the B-TIMER
116
Maintenance Activities Drive System
117
Electric Motor Maintenance
117
V-Belt Maintenance
118
10 Disassembly and Disposal
121
Decommissioning
121
Dispose the Unit
121
11 Appendix
123
Declaration of Conformity
123
Connection Value Table for Three-Phase Motors (230 V)
124
Connection Rating Table for Three-Phase AC Motors (400 V / 500 V)
125
Filter Cartridge Replacement Intervals
126
Filter Cartridge 057679
127
Filter Cartridge 059183
129
Filter Cartridge 80100
131
Filter Cartridge 80114
132
Filter Cartridge 062565
133
Filter Cartridge 061686
135
Maintenance Booklet
137
Instruction Form for the Operator
137
Maintenance Schedule
139
Maintenance Forms
141
Cartridge Change
144
5
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Bauer POSEIDON PE 250-TB Specifications
General
Model
POSEIDON PE 250-TB
Power
5.5 kW
Air Delivery
250 L/min
Voltage
400 V
Tank Capacity
No tank
Operating pressure
225 bar
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