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G 120 II V
Bauer G 120 II V User Manual
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Instruction Manual and Replacement Parts List
BAUER Compressors, Inc.
Phone: (757) 855-6006
1328 Azalea Garden Road
Fax: (757) 855-6224
Norfolk, V
irginia 23502-1944
www
.bauercomp.com
April 4, 2013
1st Edition,
Rev
. 0 Chg. 2
MNL-126509
© Bauer Compressors, Inc.
Mini V
erticus
High Pr
essur
e Gas Compr
essor Units
G 120 II V
2
Table of Contents
How to Use this Manual
11
How to Use the Replacement Parts List
12
How to Use the Appendix
13
Unit Specifications
14
Description
15
Operator Interface
16
Main Menu Screen
17
Alarms History
18
Configuration
19
Parameters
20
To Start Unit
21
Screen Flow
24
Maintenance and Parts
25
Air Flow Diagram
26
Compressor Lubrication
27
Oil Change Interval
28
Oil Change
29
Inter-Stage Separator
30
Maintenance
31
General Instructions for Changing the Valves
32
Changing the IK120 II C & G, 1St Stage Valve
33
Removing the IK120 II C & G, 2Nd Stage Valves
34
Reassembling the Valves of the 2Nd Stage
35
Removing the IK120 II C & G, 3Rd Stage Valves
36
Reassembling the Valves of the 3Rd Stage
37
Replacement Parts List
38
Inlet Assembly
56
Troubleshooting and Repair
57
Repair Instructions
58
Three Stage Automatic Condensate Drain System
59
Normal Operation
60
Standstill Drainage
61
ACD Replacement Parts List
62
ACD Valve and Manifold Assembly
63
Condensate Collector
64
Condensate Collector Replacement Parts List
65
Introduction
66
Manual Condensate Drainage
67
Purification System Dataplate
68
Industrial Purification System Configurations
69
Calculating the Maximum Cartridge Operating Hours
70
Correction Factor for Cartridge Operating Hours
71
Air Purification Cartridge Operating Hours Form
72
P1 Purification System
73
Component Description
74
Chamber
75
Bleed Valve
76
Cartridge Replacement
77
Leaking at the Safety Bore
78
Replacement Parts List
79
Oil and Water Separator Parts List
80
Chamber Parts List
81
Vertical Compressor Drive
82
Replacement Part List
83
Overview
85
Wiring Diagram
86
Electrical Panel Components
87
Replacing the PLC
88
Hourmeter
89
Motor Starter
90
Power Supply
91
Securus ® Electronic Moisture Monitor System
92
Compressor High Temperature
93
Motor Starter Overload Trip
94
Analog Inputs to the PLC
95
Wiring Harness Layout
96
Replacement Parts List
98
Electrical Panel, Front View
99
Electrical Panel, Bottom View
100
Parts List for Models with a 5 Horsepower Motor
106
Parts List for Models with a 7½ Horsepower Motor
107
Parts List for Models with a 10 Horsepower Motor
108
Parts List for Models with a 15 Horsepower Motor
109
Parts List for Models with a 20 Horsepower Motor
110
Description
111
Nonadjustable Valves
113
Safety Valves
114
Safety
115
Safety Warning Labels
117
Unpacking, Handling and Installation
118
Installation of the Compressor Unit
119
Ventilation
120
Forced Ventilation
121
Outside Air Source
122
Installation Procedures
123
Figure 8-4 Incoming Power Wiring Label
124
Pneumatic Leaks
125
Long Term Storage
126
Preventive Maintenance During Storage
127
Reproducible Forms
128
Air Purification Cartridge Operating Hours
131
Record of Operating Hours
132
Reference Data
133
Approved Lubricants Chart
134
Additional Documents
135
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Bauer G 120 II V Specifications
General
Brand
Bauer
Model
G 120 II V
Category
Air Compressor
Language
English
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