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Bauer G 120 II V - User Manual

Bauer G 120 II V
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Instruction Manual and Replacement Parts List
BAUER Compressors, Inc. Phone: (757) 855-6006
1328 Azalea Garden Road Fax: (757) 855-6224
Norfolk, Virginia 23502-1944 www.bauercomp.com
April 4, 2013 1st Edition, Rev. 0 Chg. 2 MNL-126509
© Bauer Compressors, Inc.
Mini Verticus
High Pressure Gas Compressor Units
G 120 II V

Table of Contents

Questions and Answers

  • E
    Evan ParkAug 7, 2025
    Why is my Bauer Air Compressor running too hot?
    • S
      Shannon HunterAug 7, 2025
      Your Bauer Air Compressor might be running too hot due to several reasons. Check if there is an insufficient supply of cooling air, and ensure adequate ventilation. Also, the intake or outlet valve might not be closing properly, so inspect and clean the valves, replacing them if necessary. Finally, verify that the compressor's rotation direction is correct according to the arrow on the compressor.
  • L
    Luke ReyesAug 11, 2025
    What to do if my Bauer G 120 II V output is insufficient?
    • J
      Joshua MyersAug 12, 2025
      If your Bauer Air Compressor output is insufficient, several factors could be responsible. Start by checking the condensate drain valves and fittings for leaks, and tighten or reseal them as needed. Inspect the final safety valve for premature opening, and clean and adjust it. Also, worn piston rings or excessive piston clearance can cause this issue, requiring replacement. Finally, check for any leaking pipes and tighten them.
  • J
    Joseph WheelerAug 17, 2025
    How to remove oil residue in delivered air from Bauer Air Compressor?
    • P
      Paula LandryAug 17, 2025
      To remove oil residue in the air delivered by your Bauer Air Compressor, first service the filters and change the purifier cartridge if it's saturated. Additionally, check if you're using the correct oil type; if not, change to the proper oil and clean the valves.
  • R
    Robert DiazAug 22, 2025
    Why are the safety valves between stages releasing pressure on my Bauer Air Compressor?
    • A
      Amber GarrettAug 22, 2025
      The safety valves between stages might be releasing pressure on your Bauer Air Compressor because the inter-stage pressure is too high, or the valves are not closing properly. Service and clean the valves to resolve these issues.
  • A
    Amanda WilsonAug 27, 2025
    What to do if Bauer G 120 II V Air Compressor rotates in the wrong direction?
    • K
      Kathleen MedinaAug 27, 2025
      If your Bauer Air Compressor is rotating in the wrong direction, the electrical phases might not be connected properly. Reverse two of the three phase leads at the switch box. Do NOT change the leads at the motor terminal.
  • B
    brownanthonySep 1, 2025
    Why is there oil foam in the crankcase of my Bauer G 120 II V?
    • T
      Tiffany EllisonSep 1, 2025
      Oil foam in the crankcase of your Bauer Air Compressor can be due to several reasons. It could be a worn last stage piston. To check, operate the compressor with the final stage valve head removed. If oil flows continuously out of the cylinder, replace the piston and sleeve. Another cause could be a defective last stage pressure valve, in which case you should replace the last stage valves.

Summary

CHAPTER 2: OPERATING INSTRUCTIONS; MAPLE SYSTEM

Operator Interface

Detailed explanation of the touchscreen interface, screens, and buttons.

STARTING AND STOPPING UNIT

Procedures for safely starting and stopping the compressor unit.

CHAPTER 3: IK120 II C & G

Compressor Lubrication

Details on the compressor's lubrication system, oil checks, and oil changes.

CHAPTER 6: ELECTRICAL PANEL, ASY-1058 XL

ALARMS

Description of various warning and alarm conditions monitored by the electrical panel.

CHAPTER 8: APPENDIX

Safety

General safety precautions and warnings for installation, operation, and maintenance.

Unpacking, Handling and Installation

Procedures for unpacking, handling, and installing the compressor unit.

Bauer G 120 II V Specifications

General IconGeneral
BrandBauer
ModelG 120 II V
CategoryAir Compressor
LanguageEnglish

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