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Bauer B-Timer - User Manual

Bauer B-Timer
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Filter cartridge lifetime computer for
BAUER filter systems - P21 P31 P41
Operating Instruction Manual
B-TIMER
11/2012
1
Introduction
Read these operating instructions carefully before using the
B-TIMER. (Valid for devices from version 300.301.811 onwards).
The settings in the setup menu are critically
important in terms of the ability to display the
filter capacity correctly. Without these
settings, the B-TIMER can only be used as an operating
hours counter!
Ensure that the compressor’s pressure
retention valve is set to 150 bar (factory
setting) and that it is functioning correctly,
otherwise the filter capacity may be displayed incorrectly
and the operation may not, under certain circumstances,
be detected correctly.
Before delivery, ensure that all the
maintenance counters (a+b+c) have been
reset. (Otherwise, the B-TIMER signalises
incorrect maintenance intervals, since the storage times
are not taken into consideration.) If the items in question
have not been reset, it must be done without delay. Refer
to the ‘Reset’ sectiononpage4.
DESCRIPTION
The B-TIMER (Figure 1) is a self-activating mini-computer that
keeps track of the compressor’s operating hours and calculates
the filter cartridges’ lifetime with the help of the time, the
temperature, the type of cartridge and the delivery quantity of
the compressor. It displays the operating hours, the c artridge’s
service life and the compressor’s upcoming
maintenance-related tasks. The B-TIMER needs neither an
external power supply nor a connection to the compressed air
system. It is mounted on the enclosure of the filter to be
monitored with the help of a fastener and is thus the ideal
monitoring device for all mobile BAUER compressors. It is
particularly well-suited for sport-diving devices that are
powered by either gasoline or diesel fuel. Every system of
BAUER-KOMPRESSOREN can easily be retrofitted with the
B-TIMER.
Intended usage
This device serves solely as an appliance that can be used to
display the operational statusand does not release the user from
the additional responsibility to monitor and measure the
breathing air quality of the filter system in accordance with
national norms (e.g. EN 12021). This cannot be done with the
B-TIMER.
The B-TIMER may only be used with BAUER compressors,
BAUER processing plants and original BAUER filter cartridges. It
has only been designed and approved for the aforementioned
BAUER filter systems, not for the Verticus and Mini-Verticus
plants. The respective cartridge numbers are contained in the
software. Every other type of utilisation counts as utilisation that
is not in accordance with the regulations. Damages resulting
from such utilisation are subject to the manufacturer’s/supplier’s
risk exclusion, warranty exclusion and liability exclusion policies.
In case of external filter cartridges, even those of similar
dimensions, the service life can deviate significantly from the
intended service life on account of, e.g. different filling materials
and fill quantities. Secure and correct functionality cannot be
guaranteed for compressors and filter systems produced by
other manufacturers, as the compressed air in these items may
be at different temperatures and the efficiency of the upstream
final interceptor may be different. The B-TIMER has only been
tailored to the interaction between BAUER compressors, BAUER
filter systems and original filter cartridges.
Be mindful of the application limits of the device:
Working temperature: 0 C to +50 C
Storage temperature: -20 C to +70 C
Protection class: IP65 (protection against contact, dust-proof,
protection against hose water)
Vibration, ±3 g when in operation
Max. humidity: 95%; non-condensing
Figure 1 B-TIMER
Installation
Use the enclosed fastener to mount the B-TIMER at the centre
of the gold-coloured filter’s enclosure. In case of the P41, mount
it on the grey micro-filter’s enclosure. Both its legs must lie on
the container. Ensure that it does not come into contact w ith
the filter’s fastening clamps. If the B-TIMER needs to be
remounted, e.g. during the replacement of the filter’s
enclosure, ensure that the underside of the heat conduction pad
has not been damaged.

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Summary

Introduction

Setup Menu Importance

Setup menu settings are critical for correct filter capacity display; otherwise, B-TIMER acts only as an operating hours counter.

Pressure Retention Valve Setting

Ensure compressor's pressure retention valve is set to 150 bar for accurate filter capacity display.

Pre-Delivery Counter Reset

Reset all maintenance counters (a+b+c) before delivery to avoid incorrect maintenance interval signals.

Device Description

B-TIMER Functionality

Self-activating mini-computer tracks operating hours and calculates filter cartridge lifetime using time, temp, and quantity.

Intended Usage and Limitations

Device displays operational status only; does not replace breathing air quality monitoring per national norms.

Application Limits

Adhere to limits: working temp 0-50°C, storage -20-70°C, IP65 protection, ±3g vibration, 95% non-condensing humidity.

Installation

Mounting Instructions

Mount B-TIMER on filter enclosure center using fastener; on P41, use grey micro-filter enclosure. Ensure legs contact container.

Remounting Precautions

If remounting, ensure the heat conduction pad underside is not damaged during the process.

Method of Functioning

B-TIMER Display Functions

Displays operating hours (blinking 'h' indicates operation), cartridge life in %, maintenance tasks (A, B, C), and battery status.

Maintenance Intervals Explained

A=500 hrs/1 yr, B=1000 hrs/2 yrs, C=2000 hrs/4 yrs. Display shows upcoming tasks with alphabets/figures.

Low Battery Indicator

A battery symbol indicates a weak lithium battery requiring replacement. Data is saved during replacement.

Basic Operation

Operated via entry and selection keys. Blinking 'h' symbol indicates compressor operation.

Error and Battery Information

Error Display Codes

Malfunctioning temperature sensor triggers 'Error 1' or 'Error 2'. Discontinue use and send for repair.

Battery Replacement Procedure

Withdraw plug and pull out battery. Use same type (BAUER order number 82743). Ensure correct battery type.

Operation and Display Navigation

Automatic Activation and Status

B-TIMER activates with compressor; blinking 'h' indicates operation. Can be switched on via buttons without compressor.

Display Timeout and Shutdown

Display reverts to main menu after 1 minute of inactivity. Device switches off if no compressor operation detected in 2 mins.

Viewing Filter Capacity

Press ↑ button to display remaining filter capacity in % via 4 segments (Figure 6).

Viewing Operating Hours (Intervals)

Press ↑ button sequentially to view hours remaining before service intervals A, B, and C (Figure 7, 8, 9).

Viewing Cartridge Number

Press ↑ button to display filter-cartridge number; filter icon blinks (Figure 10).

Returning to Main Menu

Press ↑ button to revert the display to the main menu after viewing functions.

Reset and Setup Procedures

Resetting Filter Capacity and Intervals

Reset filter capacity or A, B, C intervals by holding ↓ button > 5 secs when display is active (Figure 11).

Entering Setup Mode

Hold ↑ and ↓ buttons > 5 secs when cartridge number is displayed. Filter icon blinks, indicating setup mode (Figure 10, 12).

Setup A: Article Number Configuration

Set filter-cartridge number. Hold ↓ for 3 secs, use ↑ to set number, use ↓ to accept.

Setup B: Delivery Quantity

Set delivery quantity (l/min). Hold ↓ for 3 secs, use ↑ to set digits, use ↓ to accept each digit.

Setup C: Operating Pressure

Set operating pressure (200, 300, or 200/300 bar). Hold ↓ for 3 secs, use ↑ to enter, use ↓ to confirm.

Setup: Operating Hours

Set operating hours. Press ↓ for 2 secs, use ↑ to set digits, use ↓ to accept each digit.

Setup Procedure Repetition

Pressing ↑ and ↓ buttons together (2 secs) repeats the setup procedure.

Summary

Introduction

Setup Menu Importance

Setup menu settings are critical for correct filter capacity display; otherwise, B-TIMER acts only as an operating hours counter.

Pressure Retention Valve Setting

Ensure compressor's pressure retention valve is set to 150 bar for accurate filter capacity display.

Pre-Delivery Counter Reset

Reset all maintenance counters (a+b+c) before delivery to avoid incorrect maintenance interval signals.

Device Description

B-TIMER Functionality

Self-activating mini-computer tracks operating hours and calculates filter cartridge lifetime using time, temp, and quantity.

Intended Usage and Limitations

Device displays operational status only; does not replace breathing air quality monitoring per national norms.

Application Limits

Adhere to limits: working temp 0-50°C, storage -20-70°C, IP65 protection, ±3g vibration, 95% non-condensing humidity.

Installation

Mounting Instructions

Mount B-TIMER on filter enclosure center using fastener; on P41, use grey micro-filter enclosure. Ensure legs contact container.

Remounting Precautions

If remounting, ensure the heat conduction pad underside is not damaged during the process.

Method of Functioning

B-TIMER Display Functions

Displays operating hours (blinking 'h' indicates operation), cartridge life in %, maintenance tasks (A, B, C), and battery status.

Maintenance Intervals Explained

A=500 hrs/1 yr, B=1000 hrs/2 yrs, C=2000 hrs/4 yrs. Display shows upcoming tasks with alphabets/figures.

Low Battery Indicator

A battery symbol indicates a weak lithium battery requiring replacement. Data is saved during replacement.

Basic Operation

Operated via entry and selection keys. Blinking 'h' symbol indicates compressor operation.

Error and Battery Information

Error Display Codes

Malfunctioning temperature sensor triggers 'Error 1' or 'Error 2'. Discontinue use and send for repair.

Battery Replacement Procedure

Withdraw plug and pull out battery. Use same type (BAUER order number 82743). Ensure correct battery type.

Operation and Display Navigation

Automatic Activation and Status

B-TIMER activates with compressor; blinking 'h' indicates operation. Can be switched on via buttons without compressor.

Display Timeout and Shutdown

Display reverts to main menu after 1 minute of inactivity. Device switches off if no compressor operation detected in 2 mins.

Viewing Filter Capacity

Press ↑ button to display remaining filter capacity in % via 4 segments (Figure 6).

Viewing Operating Hours (Intervals)

Press ↑ button sequentially to view hours remaining before service intervals A, B, and C (Figure 7, 8, 9).

Viewing Cartridge Number

Press ↑ button to display filter-cartridge number; filter icon blinks (Figure 10).

Returning to Main Menu

Press ↑ button to revert the display to the main menu after viewing functions.

Reset and Setup Procedures

Resetting Filter Capacity and Intervals

Reset filter capacity or A, B, C intervals by holding ↓ button > 5 secs when display is active (Figure 11).

Entering Setup Mode

Hold ↑ and ↓ buttons > 5 secs when cartridge number is displayed. Filter icon blinks, indicating setup mode (Figure 10, 12).

Setup A: Article Number Configuration

Set filter-cartridge number. Hold ↓ for 3 secs, use ↑ to set number, use ↓ to accept.

Setup B: Delivery Quantity

Set delivery quantity (l/min). Hold ↓ for 3 secs, use ↑ to set digits, use ↓ to accept each digit.

Setup C: Operating Pressure

Set operating pressure (200, 300, or 200/300 bar). Hold ↓ for 3 secs, use ↑ to enter, use ↓ to confirm.

Setup: Operating Hours

Set operating hours. Press ↓ for 2 secs, use ↑ to set digits, use ↓ to accept each digit.

Setup Procedure Repetition

Pressing ↑ and ↓ buttons together (2 secs) repeats the setup procedure.

Overview

The B-TIMER is a self-activating mini-computer designed to monitor BAUER compressors and filter systems. It tracks the compressor's operating hours and calculates the remaining lifetime of filter cartridges based on time, temperature, cartridge type, and compressor delivery quantity. This device is ideal for mobile BAUER compressors, particularly those used for sport-diving applications powered by gasoline or diesel fuel, and can be easily retrofitted to any BAUER-KOMPRESSOREN system.

Function Description:

The B-TIMER displays several key functions:

  • Operating Hours: Shows the compressor's operating hours. A blinking 'h' indicates that the compressor is currently in operation.
  • Cartridge Life: Displays the filter cartridge's remaining life in percentage, represented by four segments in the filter-cartridge symbol. When the remaining capacity falls below 20% of the total lifetime, the final segment blinks, and the display switches from operating hours to the cartridge's order number.
  • Maintenance Tasks: Indicates upcoming maintenance tasks using alphabets and figures representing operating hours:
    • A = 500 hours or 1 year
    • B = 1000 hours or 2 years
    • C = 2000 hours or 4 years
  • Battery Status: A battery symbol indicates when the lithium battery is weak and needs replacement. Importantly, data is saved and not lost during battery changes.

The device is operated using entry and selection keys. It switches on automatically when the compressor is activated, with a blinking 'h' symbol confirming operation. It can also be switched on by pressing any button, displaying the main menu. If no button is actuated for 1 minute, the display reverts to the main menu. The B-TIMER switches off if compressor operation is not detected for 2 minutes.

Functional Display:

Users can cycle through various displays using the selection button:

  • Remaining filter capacity (percentage).
  • Hours remaining until service interval A (500 hours or yearly).
  • Hours remaining until service interval B (1000 hours or every two years).
  • Hours remaining until service interval C (2000 hours or every four years).
  • Filter-cartridge number (with a blinking filter icon). Pressing the selection button again returns to the main menu.

Important Technical Specifications:

  • Working Temperature: 0 °C to +50 °C
  • Storage Temperature: -20 °C to +70 °C
  • Protection Class: IP65 (protection against contact, dust-proof, protection against hose water)
  • Vibration: ±3 g when in operation
  • Max. Humidity: 95%; non-condensing

Usage Features:

  • Mounting: The B-TIMER is mounted at the center of the gold-colored filter's enclosure (or grey micro-filter's enclosure for P41 systems) using an enclosed fastener. Both legs must rest on the container, ensuring no contact with the filter's fastening clamps.
  • Setup Menu: Critical for accurate filter capacity display. Access by holding the selection and entry buttons simultaneously for more than 5 seconds when the cartridge number is displayed. The filter icon blinks, indicating setup mode.
    • Setup A (Filter Cartridge Number): Set the applicable filter-cartridge number. Special procedure for article numbers beginning with 999.
    • Setup B (Delivery Quantity): Set the compressor's delivery quantity (in l/min), found in the compressor's instruction manual.
    • Setup C (Operating Pressure): Set the operating pressure (options: 200 bar, 300 bar or 200/300 bar).
    • Setup for Operating Hours: Adjust the operating hours display.
  • Resetting Filter Capacity: Filter capacity can only be reset after a new cartridge has been inserted. This is done by holding the entry button down for more than 5 seconds when the respective display is active. Service intervals A, B, and C can also be reset this way.
  • Application Limits: The B-TIMER is specifically designed and approved for BAUER compressors, BAUER processing plants, and original BAUER filter cartridges. It is not compatible with Verticus and Mini-Verticus plants or external filter cartridges, even if dimensionally similar, due to potential deviations in service life from different filling materials, fill quantities, compressed air temperatures, and upstream final interceptor efficiency.

Maintenance Features:

  • Battery Replacement: The lithium battery (BAUER order number 82743) is located in a dedicated compartment. To replace, withdraw the plug and pull the battery out. Data is saved during this process.
  • Error Display: If the temperature sensor malfunctions, 'Error 1' or 'Error 2' will appear on the display. In such cases, the B-TIMER should be discontinued and sent for repair.

Important Notes:

  • The B-TIMER is solely an appliance for displaying operational status and does not relieve the user of the responsibility to monitor and measure breathing air quality according to national norms (e.g., EN 12021).
  • Ensure the compressor's pressure retention valve is set to 150 bar (factory setting) and functions correctly, as incorrect settings can lead to inaccurate filter capacity display or undetected operation.
  • Before delivery, all maintenance counters (a+b+c) must be reset to avoid incorrect maintenance interval signals. If not reset, it must be done immediately.
  • Damages resulting from utilization not in accordance with regulations (e.g., using non-original parts or with non-BAUER systems) are subject to the manufacturer's/supplier's risk exclusion, warranty exclusion, and liability exclusion policies.

Bauer B-Timer Specifications

General IconGeneral
BrandBauer
ModelB-Timer
CategoryAir Compressor
LanguageEnglish

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