To Next PageTo Next PageWhy is my Bauer Air Compressor running too hot?
Your Bauer Air Compressor might be running too hot due to several reasons. Check if there is an insufficient supply of cooling air, and ensure adequate ventilation. Also, the intake or outlet valve might not be closing properly, so inspect and clean the valves, replacing them if necessary. Finally, verify that the compressor's rotation direction is correct according to the arrow on the compressor.
What to do if my Bauer Mini Verticus Air Compressor output is insufficient?
If your Bauer Air Compressor output is insufficient, several factors could be responsible. Start by checking the condensate drain valves and fittings for leaks, and tighten or reseal them as needed. Inspect the final safety valve for premature opening, and clean and adjust it. Also, worn piston rings or excessive piston clearance can cause this issue, requiring replacement. Finally, check for any leaking pipes and tighten them.
How to remove oil residue in delivered air from Bauer Mini Verticus?
To remove oil residue in the air delivered by your Bauer Air Compressor, first service the filters and change the purifier cartridge if it's saturated. Additionally, check if you're using the correct oil type; if not, change to the proper oil and clean the valves.
Why are the safety valves between stages releasing pressure on my Bauer Mini Verticus Air Compressor?
The safety valves between stages might be releasing pressure on your Bauer Air Compressor because the inter-stage pressure is too high, or the valves are not closing properly. Service and clean the valves to resolve these issues.
What to do if Bauer Mini Verticus rotates in the wrong direction?
If your Bauer Air Compressor is rotating in the wrong direction, the electrical phases might not be connected properly. Reverse two of the three phase leads at the switch box. Do NOT change the leads at the motor terminal.
Why is there oil foam in the crankcase of my Bauer Mini Verticus Air Compressor?
Oil foam in the crankcase of your Bauer Air Compressor can be due to several reasons. It could be a worn last stage piston. To check, operate the compressor with the final stage valve head removed. If oil flows continuously out of the cylinder, replace the piston and sleeve. Another cause could be a defective last stage pressure valve, in which case you should replace the last stage valves.
General| Brand | Bauer |
|---|---|
| Model | Mini Verticus |
| Category | Air Compressor |
| Language | English |
Guidance on navigating the manual and understanding its content.
Highlights important safety instructions and warnings for personnel and equipment.
Explains the conventions and usage of the replacement parts list section.
Details the content and purpose of the appendix section.
Provides technical specifications for the G 120 II V compressor unit.
Details the settings for inlet and final pressure switches.
Overview of the Maple System touchscreen operator interface and its functions.
Function and usage of the emergency stop button for immediate shutdown.
Description of the operator interface, including its screen layout and controls.
Details the initial screen for compressor control and monitoring.
Explains the navigation and options available from the main menu.
Procedures for safely starting and stopping the compressor unit.
Pre-operational checks required before starting the compressor.
Instructions for initiating the compressor's operation.
Diagram illustrating the flow between different interface screens.
Covers maintenance procedures and identification of parts for the IK120 II C & G.
General description of the IK120 II C & G compressor units.
Identifies the location of key components on the compressor block.
Illustrates the path of air through the compressor stages and system.
Details the lubrication system, oil checks, and oil change procedures.
Instructions for checking the oil level using the sight glass.
Specifies the recommended interval for changing the compressor oil.
Step-by-step instructions for performing an oil change.
Description and maintenance of the inter-stage separator.
Information on compressor valves, heads, and their functional descriptions.
Guidelines and precautions for replacing compressor valves.
List of replacement parts for the crankcase assembly and related components.
Guidance for diagnosing and resolving common compressor issues.
A table listing common troubles, their causes, and recommended remedies.
Description of the automatic condensate drain system and its operation.
Procedures for maintaining the automatic condensate drain system.
Description and parts list for the condensate collector unit.
Purpose and general information about Bauer purification systems.
Standard procedures for operating and maintaining purification systems.
Explanation of the safety bore's function in purification chambers.
Procedure for manually draining condensate from the system.
How to identify the compressor and purification system using data plates.
Details on various configurations of breathing air purification systems.
Details on various configurations of industrial air purification systems.
Information on determining and calculating cartridge operating life.
Method for calculating the maximum operational hours for cartridges.
Procedure for adjusting cartridge operating hours based on factors like temperature.
Description of the P1 purification system and its major components.
Detailed description of components within the P1 purification system.
Description of the oil and water separator's function and maintenance.
Details on the types of cartridges used and their contents.
Proper procedures for handling and disposing of purification cartridges.
General maintenance procedures for the purification system.
Instructions for removing and cleaning the oil and water separator filter.
Step-by-step guide for replacing purification cartridges.
List of replacement parts for the P1 purification system.
Description of the vertical drive system and direction of rotation.
Procedures for checking and maintaining the V-belt and sheaves.
Instructions for inspecting the V-belt for damage and wear.
List of replacement parts for the compressor drive system.
Introduction to the electrical panel and operator interface.
Details on the electrical panel design, voltage, and phase compatibility.
Information on locating and obtaining wiring diagrams for the unit.
How to access the interior components of the electrical panel.
Description of optional equipment that may be housed in the panel.
Requirements for AC power supply to ensure proper operation.
Overview of the main components within the electrical panel assembly.
Details on the PLC, its replacement, programming, and EEPROM installation.
Covers Hourmeter, Transformer/Fuses, Motor Starter, Overload Relay, Power Supply.
Description of warning and alarm conditions monitored by the panel.
Details on the final separator warning and shutdown cycle count.
Information on the optional Securus II moisture monitor system.
Description of the Securus II transmitter and its function.
Alarm condition for high compressor temperature and its cause.
Alarm condition for low oil pressure and its detection.
Alarm condition related to the condensate level float switch.
Details on PLC inputs and outputs, including analog inputs.
Explanation of how analog inputs are connected to the PLC.
Layout and pin assignments for the wiring harness.
List of replacement parts for the control panel components.
Lists electrical components for 5, 7.5, 10, 15, and 20 HP motors.
Description of indicators like hour meter and pressure sensors.
List of replacement parts for indicators.
Information on nonadjustable valves like drain and check valves.
Details on the pressure maintaining valve adjustment and function.
Description and maintenance notes for safety valves.
General safety precautions and guidelines for operating the unit.
Important safety measures for installation, operation, and maintenance.
Identification and explanation of various safety warning labels on the unit.
Procedures for unpacking, handling, and installing the compressor unit.
Instructions for safely unpacking and handling the compressor unit.
Guidelines for installing the compressor unit, including leveling.
Requirements for adequate ventilation for the compressor unit.
Specifications for natural ventilation openings based on drive power.
Guidelines for forced ventilation openings for units over 20 Hp.
Importance of clean intake air and guidelines for intake piping.
Mandatory instructions for electrical connections and installation.
Procedures for preserving the compressor unit during extended storage.
Forms for recording maintenance and operating hours.
A form for documenting daily, weekly, and periodic maintenance tasks.
Form for recording and calculating air purification cartridge operating hours.
Contains useful reference data including torque values and formulas.
Table of specified torque values for various bolts and screws.
Definitions of abbreviations and acronyms used in the manual.
Information on included diagrams, drawings, and other related documents.
