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BM5-O-SAF-002
Baumuller BM5-O-SAF-002 User Manual
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Operation Manual
Read the Operating Instru
ctions before beginning!
Language
English
T
ranslation
Document No.
5.1
1016.03
Part No.
00440935
Date
19.1
1.2018
BM5-O-SAF-002/3
Safety Module for b maXX 5000
E
5.1
1016.03
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Document History
7
2 General
9
Information on the Operation Manual
9
Legend
10
Limitation of Liability
11
Preliminary Information
11
Copyright
12
Further Applicable Documents from Other Manufacturers
12
Replacement Parts
12
Disposal
12
Warranty and Liability
13
Customer Service
13
Terms Used
13
Certification
13
Approvals, Directives and Standards
14
3 Use of this Manual
15
4 Safety
17
Contents of the Operation Manual
17
Alterations and Rebuilding of the Safety Module
17
Intended Use
18
Operator Responsibility
19
Protective Category
19
Personnel Training
19
Personnel Protective Equipment
20
Special Dangers
21
Electric Safety
22
Notice on Power Supply
22
Safety Equipment
22
Conduct in the Event of Danger and Accidents
23
Signs
23
5 Functional Safety
25
Safety-Related Parameters for an Operation of 20 Years
25
6 Packaging and Shipping
29
Shipping
29
Unpacking
29
Disposing of the Packaging
30
To be Observed When Shipping
30
7 Description of the Safety Module
31
General Information
31
Compatibility List
31
Safety Notes
32
Operating Mode
32
Requirements for the Use of Rotary Encoders for the Safety-Related Monitoring
34
Sion" Version
35
Acknowledgment Encoder Fail Status
40
The Structure of the Safety Module
41
Processing and Display Elements
42
Leds for the Display of Operating States
42
Button for Verification Reasons
43
Software Extension SAF-002/-003 Module
44
Identification of the Safety Module - Type Key
46
8 Description of the Reset-Module
49
General
49
Compatibility List
49
Operating Mode of the Reset-Module (BM5-O-SAF-100)
49
Structure of the Reset-Module (BM5-O-SAF-100)
50
Identification of the Reset-Module (BM5-O-SAF-100)
50
Mode of Operation Module Replacement
51
9 Resetting of the Safety Level by the Controller
53
General
53
Operation of Mode of the Reset Command
53
10 Safety Functions
55
Safety Functions of the Module BM5-O-SAF-002
55
Safety Functions of the Module BM5-O-SAF-003
56
Safe Torque off (STO)
57
Description
57
Safety Notes for the Function STO (Safe Torque Off)
58
Safe Stop 1 (SS1)
59
Signalize SS1-Start to the Controller
60
Error Reaction for the Safety Function „SS1
62
Safe Stop 2 (SS2)
63
Error Reaction with Function-Specific SS1 Time for the Safety Function "SS2" and Its Following Function "SOS
64
Safe Operating Stop (SOS)
65
Error Reaction with Function-Specific SS1 Time for the Safety Function "SOS
66
Safely Limited Speed (SLS)
68
Error Reaction with a Function-Specific SS1 Time for the Safety Function "SLS
69
Safe Direction (SDI)
70
Error Reaction with Function-Specific SS1 Time for the Safety Function "SDI
71
Safe Brake Control (SBC)
72
Error Reaction with a Function-Specific SS1 Time for the Safety Function "SBC
74
Safely Limited Position (SLP)
75
Error Reaction with Function-Specific SS1 Time for the Safety Function "SLP
77
Safely Limited Increment (SLI)
78
Error Reaction with Function Specific SS1 Time for the Safety Function "SLI" and the Follow- Ing Function "SOS
79
Operating Principle of SLI and Description of the Transition SLI ->STO
79
Safely Limited Acceleration (SLA)
81
Error Reaction with Function-Specific SS1 Time for the Safety Function "SLA
82
Safe Speed Monitor (SSM)
83
Error Reaction with Function-Specific SS1 Time for the Safety Function "SSM
84
Safe Cam (SCA)
85
Error Reaction with Function-Specific SS1 Time for the Safety Function "SCA
86
Tolerance for the Limit Values of the Safety Functions
87
11 Interfaces
89
Connector Assignment Interface X1
89
Standard Terminal Configuration BM5-O-SAF-002-000-000
90
Optional Terminal Configuration BM5-O-SAF-002-001-000
91
Survey of Interfaces
93
External Interfaces
93
Safe Inputs
94
STO-Inputs
94
Daisy-Chain Cascading
95
Safe Outputs
96
Cycle Outputs
97
Power Outputs
98
12 Safe Field Bus Communication Via Fsoe
99
General
99
Fsoe-Master Registration
100
Control Word "S_Controlword0": Activate and Deactivate Safety Functions
102
Control Word "S_Controlword1": Parameter Switchover and Acknowledge of Activated Safety Function
103
Status Word "S_Statusword0": Display of the Selected Safety Function
106
Status Word "S_Statusword1
106
Display of Activated Safety Function and of the Last Active Parameter Switchover
106
Status Word "S_Statusword2": Reading of Digital Inputs and Outputs for a Quicker Diagnosis
108
13 Parameterization and Configuration
111
Safe Module Address
111
Setting of the Safe Module Address
112
Standard Configuration
113
14 Planning of a Safety-Oriented Control System
115
Risk Assessment
115
Installation and Wiring Plan
117
Course of the Planning Phase
117
15 Assembly and Installation
119
General Safety Regulations
119
Requirements on the Personnel Conducting the Work
120
Assembly Instructions
120
Installation
122
Requirements for the Electrical Connection
122
Requirements on the Connection Cable
123
16 Commissioning and Replacement of the Module
125
General Safety Regulations
126
Requirements on the Personnel Conducting the Work
126
Replacement of the Module
127
17 System Validation
133
Function Test
133
18 Operation
135
19 Troubleshooting and Error Correction
137
Safety Regulations
137
Requirements on the Personnel Conducting the Work
137
Error Diagnosis
137
Detecting Errors in the Periphery
138
Operating States and Error Messages
138
20 Maintenance
145
21 Accessories
147
List of All Accessories
147
Supplement
147
Ferrite Ring
147
22 Repair
149
23 Disassembly, Storage
151
Safety Regulations
151
Requirements on the Personnel Conducting the Work
152
Disassembly
152
Storage Conditions
152
Recommissioning
153
24 Disposal
155
Safety Regulations
155
Requirements on the Personnel Conducting the Work
155
Disposal Instructions
155
Recycling Collection Center/Offices
156
Appendixa - Abbreviations
157
Appendix A - Abbreviations
159
Appendix B - Checklists
159
Planning Checklist
159
B.1 Planning Checklist
159
Installation Checklist
161
B.2 Installation Checklist
161
Commissioning and Validation Checklist
162
Modification and Retrofitting Check List
162
Appendixb - Checklists
159
Appendix C - Technical Data
163
Connection Values
163
Technical Data Safe Inputs, STO-Inputs and Daisy-Chain-Inputs
163
C.1 Connection Values
163
Operational Conditions
166
C.3 Operational Conditions
166
Pin Assignment of Safety Module Connector X1
167
Examples for Connecting the Safety Modules
169
Appendixd - Declaration of Conformity
175
Appendix D - Declaration of Conformity
179
Index
179
Document No.: 5.11016.03 of
180
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Baumuller BM5-O-SAF-002 Specifications
General
Type
Control Unit
Model
BM5-O-SAF-002
Manufacturer
Baumuller
Input Voltage
24 VDC
Protection Class
IP20
Weight
0.5 kg
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