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Baxi 35/80 IE User Manual

Baxi 35/80 IE
75 pages
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Installation & Servicing Instructions
Baxi System
35/80 IE & 60/100 IE
Gas Fired Wall Mounted System Boiler
Please keep these instructions safe.
Should you move house, please hand
them over to the next occupier.
Page 1
Natural Gas

Table of Contents

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Baxi 35/80 IE Specifications

General IconGeneral
Boiler TypeCondensing
Output35 kW
Fuel TypeNatural Gas
Fuel Type (Alternative)LPG
Efficiency (Alternative)93%
MountingWall-mounted

Summary

1.0 Introduction

1.1 Description

Provides a detailed overview of the boiler's features and specifications.

1.3 Optional Extras

Lists available optional accessories and their purpose for the boiler.

2.0 General Layout

2.1 Layout

Illustrates and labels the main components of the boiler's internal layout.

3.0 Appliance Operation

3.1 Operating Mode

Explains the boiler's primary circuit operation and heating sequence.

3.2 Frost Protection Mode

Details the boiler's built-in frost protection feature and its limitations.

3.3 Pump Protection

Describes the mechanism to prevent pump sticking during idle periods.

4.0 Technical Data

4.1 System 35/80 IE

Presents detailed technical specifications for the Baxi System 35/80 IE model.

5.0 Dimensions and Fixings

6.0 System Details

6.1 Central Heating Circuit

Outlines requirements for the central heating system and water treatment.

6.2 Bypass

Describes the integral automatic bypass feature of the boiler.

6.3 System Control

Explains the need for external controls like timers for system operation.

6.4 System Filling and Pressurising

Details the procedure and regulations for filling and pressurising the system.

6.5 Expansion Vessel

Specifies the expansion vessel's role and capacity for system operation.

6.6 Pressure Relief Valve

Details the function, setting, and discharge requirements of the PRV.

7.0 Site Requirements

7.1 Information

General installation information and regulatory compliance.

7.2 Codes of Practice

Lists relevant standards and codes for installation and safety.

7.3 Clearances

Specifies minimum clearances required around the boiler for safe installation.

7.4 Location

Guidance on selecting a suitable location for boiler installation and flue routing.

7.5 Ventilation of Compartments

Requirements for ventilation when installing the boiler in a compartment.

7.6 Gas Supply

Details on gas connection type, size, and installation requirements.

7.7 Electrical Supply

Specifies electrical connection requirements, voltage, and fusing.

7.8 Flue

Recommendations for flue terminal positioning and safety.

7.9 Flue Dimensions

Information on flue kit lengths and maximum permissible equivalent flue lengths.

7.10 Flue Terminal Trim

Instructions for fitting the flue terminal trim for a neat finish.

7.11 Terminal Guard

Details on fitting a terminal guard for safety and compliance.

7.12 Flue Options

Illustrations and information on various available flue systems.

8.0 Installation

8.1 Initial Preparation

Steps for preparing the site and positioning the fixing template for installation.

8.2 Flushing

Procedure for flushing the heating system before connecting the boiler.

8.3 Preparing The Boiler

Instructions for unpacking and preparing the boiler for fitting.

8.4 Fitting The Boiler

Steps for mounting the boiler onto the wall plate and connecting pipes.

8.5 Fitting the Pressure Relief Discharge Pipe

Guidance on connecting the discharge pipe for the pressure relief valve.

8.6 Fitting The Flue

Detailed instructions for installing the horizontal flue system.

8.7 Extensions & Additional Elbows

Information on connecting flue extensions and additional elbows.

8.8 Making The Electrical Connections

Step-by-step guide for connecting the mains input cable to the boiler.

8.9 System Wiring

Diagrams and explanations for typical system wiring configurations.

8.10 Domestic Hot Water Wiring

Wiring instructions for operating the boiler with indirect hot water cylinders.

8.11 Preliminary Electrical Checks

Essential electrical system checks to perform before commissioning the boiler.

9.0 Commissioning the Boiler

9.1 Commissioning the Boiler

Steps for filling, pressurising, and preparing the boiler for operation.

9.2 Checking the Burner Pressure

Procedure for checking and adjusting the burner gas pressure settings.

10.0 Completion

10.1 Completion

Final steps for refitting panels and handing over the boiler to the user.

11.0 Servicing the Boiler

11.1 Annual Servicing

Recommended annual servicing procedures for the boiler by a competent person.

12.0 Changing Components

12.1 Pressure Switch

Procedure for replacing the pressure switch component.

12.2 Fan

Instructions for removing and replacing the boiler fan assembly.

12.3 Heat Exchanger

Steps for safely removing and replacing the heat exchanger unit.

12.4 Burner

Procedure for removing and replacing the burner assembly.

12.5 Injectors

Instructions for replacing the burner injectors.

12.6 Electrodes

Procedure for replacing the ignition and flame sensing electrodes.

12.7 Insulation

Guidance on replacing insulation pieces within the boiler casing.

12.8 Gas Valve

Steps for removing and replacing the main gas valve.

12.9 Central Heating Temperature Sensor

Procedure for replacing the CH temperature sensor.

12.10 Safety Thermostat

Instructions for replacing the safety thermostat component.

12.11 Return Heating Temperature Sensor

Procedure for replacing the return heating temperature sensor.

12.12 Pump - Head Only

Instructions for replacing only the pump head unit.

12.13 Pump - Complete

Procedure for replacing the entire pump assembly.

12.14 Automatic Air Vent

Instructions for replacing the automatic air vent.

12.15 Pressure Gauge

Procedure for replacing the system pressure gauge.

12.16 Expansion Vessel

Instructions for replacing the expansion vessel.

12.17 Gas Valve Plug/Spark Generator

Procedure for replacing the combined gas valve plug and spark generator.

12.18 DHW Relay PCB

Instructions for replacing the Domestic Hot Water relay circuit board.

12.19 Main PCB

Procedure for replacing the main Printed Circuit Board (PCB).

12.20 Selector Switch

Instructions for replacing the boiler's selector switch.

12.21 Central Heating Differential Valve

Procedure for replacing the CH differential valve assembly.

12.22 Central Heating Differential Valve Microswitch

Instructions for replacing the microswitch on the CH differential valve.

12.23 Pressure Relief Valve

Procedure for replacing the pressure relief valve.

13.0 Illustrated Wiring Diagram

14.0 Fault Finding

15.0 Short Parts List

Short Parts List

A list of common replacement parts with their key and manufacturer part numbers.

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